Southbend SB1019 owner manual Understanding Risks of Machinery, Basic Machine Safety

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Model SB1019

S A F E T Y

For Machines Mfg. Since 8/09

SAFETY

Understanding Risks of Machinery

Operating all machinery and machining equipment can be dangerous or relatively safe depending on how it is installed and maintained, and the operator's experience, common sense, risk awareness, working conditions, and use of personal protective equipment (safety glasses, respirators, etc.).

The owner of this machinery or equipment is ultimately responsible for its safe use. This responsibility includes proper installation in a safe environment, personnel training and usage authorization, regular inspection and maintenance, manual availability and comprehension, application of safety devices, integrity of cutting tools or accessories, and the usage of approved personal protective equipment by all operators and bystanders.

The manufacturer of this machinery or equipment will not be held liable for injury or property damage from negligence, improper training, machine modifications, or misuse. Failure to read, understand, and follow the manual and safety labels may result in serious personal injury, including amputation, broken bones, electrocution, or death.

The signals used in this manual to identify hazard levels are defined as follows:

Death or catastrophic harm WILL occur.

Death or catastrophic harm COULD occur.

Moderate injury or fire MAY occur.

Machine or property damage may occur.

Basic Machine Safety

1.Owner’s Manual: All machinery and machining equipment presents serious injury hazards to untrained users. To reduce the risk of injury, anyone who uses THIS item MUST read and understand this entire manual before starting.

2.Personal Protective Equipment: Operating or servicing this item may expose the user to flying debris, dust, smoke, dangerous chemicals, or loud noises. These hazards can result in eye injury, blindness, long- term respiratory damage, poisoning, cancer, reproductive harm or hearing loss. Reduce your risks from these hazards

by wearing approved eye protection, respirator, gloves, or hearing protection.

3.Trained/Supervised Operators Only:

Untrained users can seriously injure themselves or bystanders. Only allow trained and properly supervised personnel to operate this item. Make sure safe operation instructions are clearly understood. If electrically powered, use padlocks and master switches, and remove start switch keys to prevent unauthorized use or accidental starting.

4.Guards/Covers: Accidental contact with moving parts during operation may cause severe entanglement, impact, cutting, or crushing injuries. Reduce this risk by keeping any included guards/covers/doors installed, fully functional, and positioned for maximum protection.

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Contents METAL-CUTTING Bandsaw Updates Customer ServiceScope of Manual Manual FeedbackTable of Contents Capabilities FeaturesAbout This Machine Identification ON/OFFMachine Specifications Machine SpecificationsOther Basic Machine Safety Understanding Risks of MachineryF E T Y Additional Metal Bandsaw Safety Power Supply Requirements Things Youll NeedAvailability Full-Load Current RatingFor 110V Connection Prewired Circuit InformationCircuit Requirements for Grounding RequirementsExtension Cords UnpackingInventory Basic steps for removing rust preventative Cleaning & ProtectingBefore cleaning, gather the following Location Leveling Lifting & MovingLeveling & Mounting Bolting to Concrete Floors Machine MountsMachine Setup To set up the machinePower Connection Installing stop rodTo test run your machine Inspections AdjustmentsTest Run OperationPERATIONOverview Description of Controls & Components Blade Selection Blade TerminologyBlade Length Blade WidthTooth Set Tooth TypeBlade Pitch TPI To select the correct blade pitchBlade Changes To change the bladeBlade Tension Blade BreakageTo tension the blade on the bandsaw Most common causes of avoidable blade breakage areBlade Care & Break-In Blade SpeedBlade Care Blade Break-InBlade Speed Chart Chip Inspection ChartDownfeed Rate Downfeed PressureCuts to the Left Angle CutsCuts to the Right To adjust the blade guide Blade GuideWorkpiece Holding Vise Quick ReleaseTo use the cutting fluid system Cutting FluidCutting Fluid System Operation Tips Coolant control valveCleaning LubricationMachine Storage GearboxTroubleshooti NG Blade Selection section beginning on Troubleshooti NG To adjust the blade tracking Blade TrackingBlade Guide Bearings Squaring the BladeAdjusting Angle Stops To adjust the angle stopsElectricalL CTRICALSafety Instructions Wiring Diagram Color KEY220V Conversion To convert the Model SB1019 toWiring Diagram 110 VACWiring Component Locations Limit switch and coolant pump locationsCabinet & Base Cabinet & Base Parts List DescriptionMotor & Head Motor & Head Parts List Blade Guide Assemblies Coolant Nozzle BracketGearbox Gearbox Parts List Machine Labels R R a N T Y Southbendlathe.com