Southbend SB1019 owner manual Cutting Fluid System, To use the cutting fluid system

Page 33

For Machines Mfg. Since 8/09

O P E R A T I O N

Model SB1019

Cutting Fluid

While simple in concept and function, many issues must be taken into account to find and use the correct cutting fluid. Always follow all product warnings and contact the fluid manufacturer for unanswered questions.

Use the information below as a guideline to choose the appropriate cutting fluid. Always refer to the cutting fluid manufacturer for specific application and safety information:

For cutting low alloy, low carbon, and general-purpose category metals with a bi-metalblade—­use a water soluble cutting fluid.

For cutting stainless steels, high carbon, and high alloy metals, brass, copper and mild steels—use "Neat Cutting Oil" (commonly undiluted mineral oils) that have extreme pressure additives (EP additives).

For cutting cast iron, cutting fluid is not recommended.

Remember: Too much flow at the cutting fluid nozzle will make a mess and can make the work area unsafe; and not enough fluid at the cut will heat the blade, causing the blade teeth to load up and break.

Tip: Using a refractometer or hydrometer to replenish water in water-based coolant can extend the life of blades and coolant, and ensure consis- tent cutting results.

BIOLOGICAL & POISON

HAZARD!

Use the correct personal protection equipment when handling cutting fluid. Follow federal, state, and fluid manufacturer requirements for proper disposal.

Cutting Fluid System

This bandsaw has a built-in cutting fluid system that extends the life of your bandsaw blades by lowering the temperature of the blade and workpiece and washing away chips.

To use the cutting fluid system:

1.Thoroughly clean and remove any foreign material that may have fallen inside the reservoir during shipping.

2.Place the filter screen and drain tube in the reservoir as shown in Figure 34.

Drain

Tube

High

Low

Figure 34. Filter screen and hose.

3.Fill the reservoir to the "high" mark with your chosen cutting fluid solution.

Magnesium fires are extremely dangerous! When cutting magnesium, always use a cutting fluid intended for this type of metal and carefully follow the fluid manufacturer's recommendations.

-31-

Image 33
Contents METAL-CUTTING Bandsaw Customer Service UpdatesScope of Manual Manual FeedbackTable of Contents Features About This MachineCapabilities ON/OFF IdentificationMachine Specifications Machine SpecificationsOther Understanding Risks of Machinery Basic Machine SafetyF E T Y Additional Metal Bandsaw Safety Things Youll Need Power Supply RequirementsAvailability Full-Load Current RatingCircuit Information For 110V Connection PrewiredCircuit Requirements for Grounding RequirementsUnpacking InventoryExtension Cords Cleaning & Protecting Before cleaning, gather the followingBasic steps for removing rust preventative Location Lifting & Moving Leveling & MountingLeveling Machine Mounts Bolting to Concrete FloorsTo set up the machine Machine SetupInstalling stop rod Power ConnectionInspections Adjustments Test RunTo test run your machine OperationPERATIONOverview Description of Controls & Components Blade Terminology Blade SelectionBlade Length Blade WidthTooth Type Tooth SetTo select the correct blade pitch Blade Pitch TPITo change the blade Blade ChangesBlade Breakage Blade TensionTo tension the blade on the bandsaw Most common causes of avoidable blade breakage areBlade Speed Blade Care & Break-InBlade Care Blade Break-InChip Inspection Chart Blade Speed ChartDownfeed Pressure Downfeed RateAngle Cuts Cuts to the RightCuts to the Left Blade Guide To adjust the blade guideWorkpiece Holding Vise Quick ReleaseCutting Fluid Cutting Fluid SystemTo use the cutting fluid system Coolant control valve Operation TipsLubrication CleaningGearbox Machine StorageTroubleshooti NG Blade Selection section beginning on Troubleshooti NG Blade Tracking To adjust the blade trackingSquaring the Blade Blade Guide BearingsTo adjust the angle stops Adjusting Angle StopsWiring Diagram Color KEY ElectricalL CTRICALSafety InstructionsTo convert the Model SB1019 to 220V Conversion110 VAC Wiring DiagramLimit switch and coolant pump locations Wiring Component LocationsCabinet & Base Description Cabinet & Base Parts ListMotor & Head Motor & Head Parts List Coolant Nozzle Bracket Blade Guide AssembliesGearbox Gearbox Parts List Machine Labels R R a N T Y Southbendlathe.com