Southbend SB1019 owner manual Tooth Set, Tooth Type

Page 24

Model SB1019

O P E R A T I O N

For Machines Mfg. Since 8/09

Tooth Set

Three common tooth sets are alternate, wavy, and raker (see Figure 16). Each removes material in a different manner to make the kerf in the workpiece.

Alternate

Wavy

Raker

Figure 16. Bandsaw blade tooth sets.

Alternate: An all-purpose arrangement with teeth bent evenly left and right of the blade. Generally used for milder metals.

Wavy: Generally three or more teeth in a group that are bent one way, followed by a non-set tooth, and then a group bent the other way. Recommended for straight cuts in thin metals or thin-wall tubing.

Raker: Three teeth in a recurring group—one bent left, next one bent right, and then a non- set tooth. The raker set is ideal for most contour cuts.

Tooth Type

The most common tooth types are described below and illustrated in Figure 17. Each removes, gathers, and expels material differently.

Standard or Raker: Equally spaced teeth set at a "0" rake angle. Recommended for all purpose use.

Standard (or Raker)

Variable Pitch (VP)

Variable Pitch Positive Rake

Hook (or Claw)

Skip (or Skip Tooth)

Figure 17. Bandsaw blade tooth types.

Variable Pitch (VP): Varying gullet depth and tooth spacing, a "0" rake angle, excellent chip removing capacity, and smooth cutting.

Variable Pitch with Positive Rake: Varying gullet depth and tooth spacing, a positive rake angle, better chip formation, and aggressive cutting.

Hook or Claw: Wide gullets (round or flat), equally spaced teeth, positive rake angle, and fast cut with good surface finish.

Skip or Skip Tooth: Wide, flat gullets, a "0" rake angle, equally spaced teeth, and recommended for non-ferrous materials.

-22-

Image 24
Contents METAL-CUTTING Bandsaw Updates Customer ServiceScope of Manual Manual FeedbackTable of Contents Features About This MachineCapabilities Identification ON/OFFMachine Specifications Machine SpecificationsOther Basic Machine Safety Understanding Risks of MachineryF E T Y Additional Metal Bandsaw Safety Power Supply Requirements Things Youll NeedAvailability Full-Load Current RatingFor 110V Connection Prewired Circuit InformationCircuit Requirements for Grounding RequirementsUnpacking InventoryExtension Cords Cleaning & Protecting Before cleaning, gather the followingBasic steps for removing rust preventative Location Lifting & Moving Leveling & MountingLeveling Bolting to Concrete Floors Machine MountsMachine Setup To set up the machinePower Connection Installing stop rodInspections Adjustments Test RunTo test run your machine OperationPERATIONOverview Description of Controls & Components Blade Selection Blade TerminologyBlade Length Blade WidthTooth Set Tooth TypeBlade Pitch TPI To select the correct blade pitchBlade Changes To change the bladeBlade Tension Blade BreakageTo tension the blade on the bandsaw Most common causes of avoidable blade breakage areBlade Care & Break-In Blade SpeedBlade Care Blade Break-InBlade Speed Chart Chip Inspection ChartDownfeed Rate Downfeed PressureAngle Cuts Cuts to the RightCuts to the Left To adjust the blade guide Blade GuideWorkpiece Holding Vise Quick ReleaseCutting Fluid Cutting Fluid SystemTo use the cutting fluid system Operation Tips Coolant control valveCleaning LubricationMachine Storage GearboxTroubleshooti NG Blade Selection section beginning on Troubleshooti NG To adjust the blade tracking Blade TrackingBlade Guide Bearings Squaring the BladeAdjusting Angle Stops To adjust the angle stopsElectricalL CTRICALSafety Instructions Wiring Diagram Color KEY220V Conversion To convert the Model SB1019 toWiring Diagram 110 VACWiring Component Locations Limit switch and coolant pump locationsCabinet & Base Cabinet & Base Parts List DescriptionMotor & Head Motor & Head Parts List Blade Guide Assemblies Coolant Nozzle BracketGearbox Gearbox Parts List Machine Labels R R a N T Y Southbendlathe.com