Southbend SB1019 owner manual Table of Contents

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Table of Contents

INTRODUCTION	2
About This Machine	2
Capabilities	2
Features	2
Identification	3
Machine Specifications	4
SAFETY	6
Understanding Risks of Machinery	6
Basic Machine Safety	6
Additional Metal Bandsaw Safety	8
PREPARATION	9
Preparation Overview	9
Things You'll Need	9
Power Supply Requirements	9
Availability	9
Full-Load Current Rating	9
Circuit Information	10
Circuit Requirements for 110V	10
Circuit Requirements for 220V	10
Grounding Requirements	10
Extension Cords	11
Unpacking	11
Inventory	11
Cleaning & Protecting	12
Location	13
Physical Environment	13
Electrical Installation	13
Lighting	13
Weight Load	13
Space Allocation	13
Lifting & Moving	14
Leveling & Mounting	14
Leveling	14
Bolting to Concrete Floors	15
Machine Mounts	15
Machine Setup	16
Power Connection	17
Test Run	18
Inspections & Adjustments	18
OPERATION	19
Operation Overview	19
Description of Controls & Components	20
Blade Selection	21
Blade Terminology	21
Blade Length	21
Blade Width	21
Tooth Set	22

Tooth Type	22
Blade Pitch (TPI)	23
Blade Changes	24
Blade Tension	25
Blade Breakage	25
Blade Care & Break-In	26
Blade Care	26
Blade Break-In	26
Blade Speed	26
Blade Speed Chart	27
Chip Inspection Chart	27
Downfeed Rate	28
Downfeed Pressure	28
Angle Cuts	29
Cuts to the Right	29
Cuts to the Left	29
Blade Guide	30
Workpiece Holding	30
Vise Quick Release	30
Cutting Fluid	31
Cutting Fluid System	31
Operation Tips	32
MAINTENANCE	33
Maintenance Schedule	33
Cleaning	33
Lubrication	33
Gearbox	34
Machine Storage	34
TROUBLESHOOTING	35
Service	38
Blade Tracking	38
Blade Guide Bearings	39
Squaring the Blade	39
Adjusting Angle Stops	40
ELECTRICAL	41
Electrical Safety Instructions	41
220V Conversion	42
Wiring Diagram	43
Wiring Component Locations	44
PARTS	45
Cabinet & Base	45
Motor & Head	47
Blade Guide Assemblies	49
Gearbox	50
Machine Labels	52
WARRANTY & RETURNS	53

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Contents METAL-CUTTING Bandsaw Manual Feedback UpdatesCustomer Service Scope of ManualTable of Contents Features About This MachineCapabilities ON/OFF IdentificationMachine Specifications Machine SpecificationsOther Understanding Risks of Machinery Basic Machine SafetyF E T Y Additional Metal Bandsaw Safety Full-Load Current Rating Power Supply RequirementsThings Youll Need AvailabilityGrounding Requirements For 110V Connection PrewiredCircuit Information Circuit Requirements forUnpacking InventoryExtension Cords Cleaning & Protecting Before cleaning, gather the followingBasic steps for removing rust preventative Location Lifting & Moving Leveling & MountingLeveling Machine Mounts Bolting to Concrete FloorsTo set up the machine Machine SetupInstalling stop rod Power ConnectionInspections Adjustments Test RunTo test run your machine OperationPERATIONOverview Description of Controls & Components Blade Width Blade SelectionBlade Terminology Blade LengthTooth Type Tooth SetTo select the correct blade pitch Blade Pitch TPITo change the blade Blade ChangesMost common causes of avoidable blade breakage are Blade TensionBlade Breakage To tension the blade on the bandsawBlade Break-In Blade Care & Break-InBlade Speed Blade CareChip Inspection Chart Blade Speed ChartDownfeed Pressure Downfeed RateAngle Cuts Cuts to the RightCuts to the Left Vise Quick Release To adjust the blade guideBlade Guide Workpiece HoldingCutting Fluid Cutting Fluid SystemTo use the cutting fluid system Coolant control valve Operation TipsLubrication CleaningGearbox Machine StorageTroubleshooti NG Blade Selection section beginning on Troubleshooti NG Blade Tracking To adjust the blade trackingSquaring the Blade Blade Guide BearingsTo adjust the angle stops Adjusting Angle StopsWiring Diagram Color KEY ElectricalL CTRICALSafety InstructionsTo convert the Model SB1019 to 220V Conversion110 VAC Wiring DiagramLimit switch and coolant pump locations Wiring Component LocationsCabinet & Base Description Cabinet & Base Parts ListMotor & Head Motor & Head Parts List Coolant Nozzle Bracket Blade Guide AssembliesGearbox Gearbox Parts List Machine Labels R R a N T Y Southbendlathe.com