Southbend SB1019 owner manual OperationPERATIONOverview

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For Machines Mfg. Since 8/09

O P E R A T I O N

Model SB1019

OperationPERATIONOverview

The purpose of this overview is to provide the novice machine operator with a basic understanding of how the machine is used during operation, so they can more easily understand the controls discussed later in this manual.

Note: Due to the generic nature of this overview, it is not intended to be an instructional guide for performing actual machine operations.

To learn more about specific operations and machining techniques, seek training from people experienced with this type of machine, and do additional research outside of this manual by reading "how-to" books, trade magazines, or websites.

To reduce the risk of serious injury when using this machine, read and understand this entire manual before beginning any operations.

Loose hair, clothing, or

jewelry could get caught

in machinery and cause

serious personal injury.

Keep these items away from moving parts at all times to reduce this risk.

During operation, small metal chips may become airborne, leading to serious eye injury. Wear safety glasses to reduce this risk.

To complete a typical cutting operation, the operator does the following:

1.Examines the workpiece to make sure it is suitable for cutting.

2.Checks/adjusts the V-belt position on the pulleys to ensure the correct cutting speed for the workpiece.

3.Raises the headstock, then closes the downfeed valve.

4.Adjusts the headstock angle for the type of cut, then securely clamps the workpiece in the vise.

5.Adjusts the guide post to within 1" of the workpiece, and verifies that the blade is properly tensioned.

6.Adjusts the downfeed rate adjust knob for the correct feed rate.

7.Makes sure the workpiece and bandsaw are stable and that there are no obstructions in the way of the cut.

8.Puts on safety glasses.

9.Starts the bandsaw and waits for the blade to reach full speed.

10.Opens the downfeed valve to lower the head and blade into the workpiece, then allows the bandsaw to complete the cut.

11.Once the bandsaw has stopped, raises the head, and removes the workpieces.

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Contents METAL-CUTTING Bandsaw Customer Service UpdatesScope of Manual Manual FeedbackTable of Contents Features About This MachineCapabilities ON/OFF IdentificationMachine Specifications Machine SpecificationsOther Understanding Risks of Machinery Basic Machine SafetyF E T Y Additional Metal Bandsaw Safety Things Youll Need Power Supply RequirementsAvailability Full-Load Current RatingCircuit Information For 110V Connection PrewiredCircuit Requirements for Grounding RequirementsUnpacking InventoryExtension Cords Cleaning & Protecting Before cleaning, gather the followingBasic steps for removing rust preventative Location Lifting & Moving Leveling & MountingLeveling Machine Mounts Bolting to Concrete FloorsTo set up the machine Machine SetupInstalling stop rod Power ConnectionInspections Adjustments Test RunTo test run your machine OperationPERATIONOverview Description of Controls & Components Blade Terminology Blade SelectionBlade Length Blade WidthTooth Type Tooth SetTo select the correct blade pitch Blade Pitch TPITo change the blade Blade ChangesBlade Breakage Blade TensionTo tension the blade on the bandsaw Most common causes of avoidable blade breakage areBlade Speed Blade Care & Break-InBlade Care Blade Break-InChip Inspection Chart Blade Speed ChartDownfeed Pressure Downfeed RateAngle Cuts Cuts to the RightCuts to the Left Blade Guide To adjust the blade guideWorkpiece Holding Vise Quick ReleaseCutting Fluid Cutting Fluid SystemTo use the cutting fluid system Coolant control valve Operation TipsLubrication CleaningGearbox Machine StorageTroubleshooti NG Blade Selection section beginning on Troubleshooti NG Blade Tracking To adjust the blade trackingSquaring the Blade Blade Guide BearingsTo adjust the angle stops Adjusting Angle StopsWiring Diagram Color KEY ElectricalL CTRICALSafety InstructionsTo convert the Model SB1019 to 220V Conversion110 VAC Wiring DiagramLimit switch and coolant pump locations Wiring Component LocationsCabinet & Base Description Cabinet & Base Parts ListMotor & Head Motor & Head Parts List Coolant Nozzle Bracket Blade Guide AssembliesGearbox Gearbox Parts List Machine Labels R R a N T Y Southbendlathe.com