Graco 313289s important safety instructions Contents

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Contents

Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Isocyanate Hazard . . . . . . . . . . . . . . . . . . . . . . . 9

Material Self-Ignition . . . . . . . . . . . . . . . . . . . . . . 9

Moisture Sensitivity of Isocyanates . . . . . . . . . . . 9

Components A and B . . . . . . . . . . . . . . . . . . . . 10

Changing Materials . . . . . . . . . . . . . . . . . . . . . . 10

Before Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Proper Lifting of Sprayer . . . . . . . . . . . . . . . . . . 11

Pressure Relief Procedure . . . . . . . . . . . . . . . . 12

Flush Before Using Equipment . . . . . . . . . . . . . 13

Flush . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Flush Mixed Material . . . . . . . . . . . . . . . . . . . . . 14 Empty and Flush Entire System (new sprayer or end of job) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Shutdown Entire System . . . . . . . . . . . . . . . . . . . 18

Cleaning Procedure . . . . . . . . . . . . . . . . . . . . . . . . 18

XM Setup and Troubleshooting Guide . . . . . . . . 19

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

View Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Diagnose Alarms . . . . . . . . . . . . . . . . . . . . . . . . 23

Clear Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Replace Air Filter Element . . . . . . . . . . . . . . . . 31

User Interface/Control Box . . . . . . . . . . . . . . . . 32

Air Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Fluid Control Assembly . . . . . . . . . . . . . . . . . . . 42

Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Pump Assembly . . . . . . . . . . . . . . . . . . . . . . . . 44

Solvent Pump . . . . . . . . . . . . . . . . . . . . . . . . . . 46

Fluid Heaters . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

Electrical Schematics . . . . . . . . . . . . . . . . . . . . . . 47

Simplified Electrical Schematic, XM Sprayer with Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Detailed Electrical Schematic, XM Sprayer with Alternator (page 1) . . . . . . . . . . . . . . . . . . . 49

Simplified Electrical Schematic, XM Sprayer with Wall Power . . . . . . . . . . . . . . . . . . . . . . . . . 51

Detailed Electrical Schematic, XM Sprayer with Wall Power (page 1) . . . . . . . . . . . . . . . . . . . . . . 53

Junction Box Wiring Schematics . . . . . . . . . . . . . 55

Fluid Heaters . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 Hopper Heaters . . . . . . . . . . . . . . . . . . . . . . . . . 56

Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

Control Box (255771) Parts . . . . . . . . . . . . . . . . 70

Junction Box (256540) Parts . . . . . . . . . . . . . . . 75

Fluid Control Assembly Parts . . . . . . . . . . . . . . 76

Air Inlet Manifold (255762) Parts . . . . . . . . . . . . 77

Accessories and Kits . . . . . . . . . . . . . . . . . . . . . . . 80

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 86

Graco Information . . . . . . . . . . . . . . . . . . . . . . . . . 86

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Contents XM Plural-Component Sprayers313289S Contents Manual Description Related ManualsComponent Manuals in U.S. English Fire and Explosion Hazard Intrinsic Safety Equipment Misuse Hazard Models Location Category KeyApprovals XM a XM B XM D XM C XM EMaterial Self-Ignition OverviewIsocyanate Hazard Moisture Sensitivity IsocyanatesKeep Components a and B Separate Components a and BChanging Materials Before Repair Lift Using a ForkliftLift Using a Hoist Location Proper Lifting of SprayerRelieve Pump Fluid Pressure Pressure Relief ProcedureRelieve a and B Fluid Pressure Flush Before Using Equipment Flush Mix Manifold FlushFlush Mixed Material Use Solvent PumpFollow Pressure Relief Procedure, Guidelines ProcedureEmpty and Flush Entire System new sprayer or end of job Turn on heaters until fluid lines are clear of sol- ventR3123593132896 R3123593132897 Shutdown Entire System Cleaning ProcedureRelieve pressure. See Pressure Relief Procedure, Flush Entire System new sprayer or end of job onXM Setup and Troubleshooting Guide Troubleshooting Problem Cause SolutionSee Appendix a in manual Tor Power Supply Control Compo Diagnose Alarms AlarmsView Alarms Clear AlarmsAlarm Codes and Troubleshooting Alarm Code Alarm Problem When Active Cause SolutionSee Pump Assembly, Pump Test Daily Check Recommended Optional User-Settable Maintenance Warnings Optional User-Settable Spray Limits R2D Possible Alarms by ModeMode Control Logic Alarms StopModule Status LED Signal Diagnosis Solution LED Diagnostic InformationAlarm Code Key What Alert WhereMain Air Inlet Manifold Filter RepairReplace Air Filter Element Both FiltersReplace Solenoid Module User Interface/Control BoxRemove Shroud DVA DVBReplace USB Module Update USB Module SoftwareLoad software. See Update USB Module Soft Ware Replace Fluid Control Module FCM Update Fluid Control Module FCM SoftwareLoad software. See Update Fluid Control Module FCM Software Display Replace AlarmUpgrade Software Replace Display Battery Replace DisplayReplace Front Panel Wall Power Supply Control ComponentsReplace Power Supply Module FCM Alternator Power Supply Control ComponentsAlternator Module Repair USBReplace Alternator Regulator Air Controls Gauge 326 319 330 340 331 Mix Manifold Assembly Fluid Control AssemblyDosing Valve Assembly Replace Fluid Pressure Sensor Temperature RTD SensorSensors Remove Displacement Pump Pump AssemblyRemove Pump Assembly Remove Air Motor Fluid Heaters Service and RepairSolvent Pump ReplaceElectrical Schematics Simplified Electrical Schematic, XM Sprayer with AlternatorSimplified Pneumatic Schematic, XM Sprayer with Alternator Electrical Schematics 313289SDetailed Electrical Schematic, XM Sprayer with Alternator 313289SDetailed Electrical Schematic, XM Sprayer with Alternator Blue GreenSimplified Electrical Schematic, XM Sprayer with Wall Power XM Plural Component Sprayer with Wall PowerSimplified Pneumatic Schematic, XM Sprayer with Wall Power With Wall Power ManualDetailed Electrical Schematic, XM Sprayer with Wall Power Fluid Wiring SchematicsBox HeatersHopper Heaters Junction Box Wiring Schematics 313289S XM1, XM2 PartsXM Plural-Component Sprayers XM3, XM4XM7, XM8 Models XMB and XMEXM5, XM6 113 114 120 121 122 135 137 115 Part Description Qty Fluid Control Assembly PartsCommon Parts See Air Controls Module Parts,Parts Varying by Model XM1 and XM2 ModelsXM1 and XM2 Models XM3 and XM4 Models XM Plural-Component Sprayer Models Part DescriptionXM3 and XM4 Models XM5 and XM6 Models Adapter XM7 and XM8 Models XM7 and XM8 Models Part Description Air Power and Electric Power VersionsControl Box 255771 Parts LabelBase MODULE, USBControl Box Power Supply Options Alternator AssemblyWall Power Supply Assembly Wall Power Supply Assembly Cable ConnectionsRegulator Air Controls Module 255761 PartsAdapter CouplingCircuit Breaker 25A Switch 25AJunction Box 256540 Parts Circuit Breaker 10AFluid Control Assembly Parts SENSOR, RTDCAP Plug Air Inlet Manifold 255762 PartsSwivel Alternator Module 255728 Parts TurbinePart Description Qty Part of Assembly Repair and Spare Parts ReferenceAccessories and Kits Shutoff/Check Valve Kit Electric Heated Hose Power Supply KitDesiccant Dryer Kit Caster KitDimensions System Dimensions without HoppersTwo 20-Gallon Hoppers Rear Mounted System Dimensions with HoppersTwo 20-Gallon Hoppers Side Mounted One 20-Gallon Hopper and One 7-Gallon Hopper Two 7-Gallon HoppersTechnical Data PTFE, UhmwpeGraco Standard Warranty Graco Information
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