Graco 313289s Wall Power Supply Control Components, Replace Power Supply Module

Page 37

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Repair

7. Remove front display panel (204d) and gasket

Wall Power Supply Control Components

 

 

 

(204g).

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Replace Power Supply Module

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Display Cable

239

1.

 

 

Remove shroud. See Remove Shroud.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

204d

 

 

 

 

 

 

 

 

 

 

 

 

 

2.

 

 

Disconnect main power.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3.

 

 

Remove four nuts (4); leave two nuts on left side of

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

panel tight. Open front panel of control box (11).

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4.

 

 

Disconnect incoming power cable connections to

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

power supply module and ground lead (260) from

25a

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

control box.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

313289_

 

 

 

 

204g

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5.

 

 

Disconnect power supply cable (272) from FCM

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(218).

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

312359xm1a00

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

204b

6.

 

 

Remove four screws (273) holding power supply

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

204c

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

module (270) bracket in place.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

r

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

272

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

8.Discard old display assembly.

9.Place new front display panel (204d) and gasket

(204g) on front panel of control box (11).

 

 

 

 

 

 

 

 

 

270

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NOTE:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

To ease installation process use clear tape to hold front

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

display panel in place.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

10. Carefully connect display cables and key switch

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

273

 

 

 

 

 

 

 

 

 

 

 

cable to new circuit board.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

11. Install new rear display panel (204c) and secure

r_256991_313293_3a-1

 

 

 

260

with four screws (204b). Ensure key switch cable

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

protrudes from opening in top of display module.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

12.Install access cover and screws. Apply warning label to access cover.

13.Reconnect CAN cable to display module.

14.Reconnect power.

15.Load software. See Upgrade Software, 35.

16.Replace shroud.

17.Configure system settings as they were set on old display. See XM Plural-Component Operation man- ual 312359 for instructions.

Replace Front Panel

See Replace Display, page 36, for instructions

7.Remove and replace power supply module (270).

8.Follow steps in reverse order to install new power supply module.

313289S

37

Page 36 Page 38
Image 37
Page 36 Page 38
Contents XM Plural-Component Sprayers313289S Contents Component Manuals in U.S. English Related ManualsManual Description Fire and Explosion Hazard Intrinsic Safety Equipment Misuse Hazard Location Category Key ModelsXM a XM B XM D XM C XM E ApprovalsIsocyanate Hazard OverviewMaterial Self-Ignition Moisture Sensitivity IsocyanatesChanging Materials Components a and BKeep Components a and B Separate Lift Using a Hoist Lift Using a ForkliftBefore Repair Location Proper Lifting of SprayerRelieve a and B Fluid Pressure Pressure Relief ProcedureRelieve Pump Fluid Pressure Flush Before Using Equipment Flush Mixed Material FlushFlush Mix Manifold Use Solvent PumpFollow Pressure Relief Procedure, Empty and Flush Entire System new sprayer or end of job ProcedureGuidelines Turn on heaters until fluid lines are clear of sol- ventR3123593132896 R3123593132897 Relieve pressure. See Pressure Relief Procedure, Cleaning ProcedureShutdown Entire System Flush Entire System new sprayer or end of job onXM Setup and Troubleshooting Guide Problem Cause Solution TroubleshootingSee Appendix a in manual Tor Power Supply Control Compo View Alarms AlarmsDiagnose Alarms Clear AlarmsAlarm Code Alarm Problem When Active Cause Solution Alarm Codes and TroubleshootingSee Pump Assembly, Pump Test Daily Check Recommended Optional User-Settable Maintenance Warnings Optional User-Settable Spray Limits Mode Control Logic Alarms Possible Alarms by ModeR2D StopAlarm Code Key LED Diagnostic InformationModule Status LED Signal Diagnosis Solution What Alert WhereReplace Air Filter Element RepairMain Air Inlet Manifold Filter Both FiltersRemove Shroud User Interface/Control BoxReplace Solenoid Module DVA DVBLoad software. See Update USB Module Soft Ware Update USB Module SoftwareReplace USB Module Load software. See Update Fluid Control Module FCM Software Update Fluid Control Module FCM SoftwareReplace Fluid Control Module FCM Upgrade Software Replace AlarmDisplay Replace Display Replace Display BatteryReplace Power Supply Module Wall Power Supply Control ComponentsReplace Front Panel Alternator Module Repair Alternator Power Supply Control ComponentsFCM USBReplace Alternator Regulator Air Controls Gauge 326 319 330 340 331 Dosing Valve Assembly Fluid Control AssemblyMix Manifold Assembly Sensors Temperature RTD SensorReplace Fluid Pressure Sensor Remove Pump Assembly Pump AssemblyRemove Displacement Pump Remove Air Motor Solvent Pump Service and RepairFluid Heaters ReplaceSimplified Electrical Schematic, XM Sprayer with Alternator Electrical SchematicsElectrical Schematics 313289S Simplified Pneumatic Schematic, XM Sprayer with Alternator313289S Detailed Electrical Schematic, XM Sprayer with AlternatorBlue Green Detailed Electrical Schematic, XM Sprayer with AlternatorXM Plural Component Sprayer with Wall Power Simplified Electrical Schematic, XM Sprayer with Wall PowerSimplified Pneumatic Schematic, XM Sprayer with Wall Power Manual With Wall PowerDetailed Electrical Schematic, XM Sprayer with Wall Power Box Wiring SchematicsFluid HeatersHopper Heaters Junction Box Wiring Schematics 313289S XM Plural-Component Sprayers PartsXM1, XM2 XM3, XM4XM5, XM6 XMB and XMEXM7, XM8 Models 113 114 120 121 122 135 137 115 Common Parts Fluid Control Assembly PartsPart Description Qty See Air Controls Module Parts,XM1 and XM2 Models Parts Varying by ModelXM1 and XM2 Models XM Plural-Component Sprayer Models Part Description XM3 and XM4 ModelsXM3 and XM4 Models XM5 and XM6 Models Adapter XM7 and XM8 Models XM7 and XM8 Models Control Box 255771 Parts Air Power and Electric Power VersionsPart Description LabelMODULE, USB BaseAlternator Assembly Control Box Power Supply OptionsWall Power Supply Assembly Cable Connections Wall Power Supply AssemblyAdapter Air Controls Module 255761 PartsRegulator CouplingJunction Box 256540 Parts Switch 25ACircuit Breaker 25A Circuit Breaker 10ASENSOR, RTD Fluid Control Assembly PartsSwivel Air Inlet Manifold 255762 PartsCAP Plug Turbine Alternator Module 255728 PartsRepair and Spare Parts Reference Part Description Qty Part of AssemblyAccessories and Kits Desiccant Dryer Kit Electric Heated Hose Power Supply KitShutoff/Check Valve Kit Caster KitSystem Dimensions without Hoppers DimensionsTwo 20-Gallon Hoppers Side Mounted System Dimensions with HoppersTwo 20-Gallon Hoppers Rear Mounted Two 7-Gallon Hoppers One 20-Gallon Hopper and One 7-Gallon HopperPTFE, Uhmwpe Technical DataGraco Information Graco Standard Warranty
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