Graco 313289s important safety instructions See Pump Assembly

Page 25

 

 

 

 

Alarms

 

 

 

 

 

Alarm

 

 

 

 

Code

Alarm Problem

When Active

Cause

Solution

 

 

 

 

 

 

 

 

 

 

P4A

Pressure high

Always

Fluid pressure is above maxi-

Decrease main air regulator or

P4B

 

 

mum.

feed pump pressure.

 

 

 

 

 

DAA

Pump runaway, above 80

Always

No material in pump or lines; no

Refill material in tank or hoses;

DAB

cpm for 10 sec.

 

fluid restriction.

install fluid tip.

 

 

 

 

 

DDA

Pump cavitation; dives more

Always

No fluid or valve closed.

Refill supply and open inlet

DDB

than 3/4 of stroke.

 

 

valve.

 

 

 

 

 

 

 

 

Material is too cold or thick.

Increase material temperature

 

 

 

 

to reduce viscosity. (See Heat

 

 

 

 

Fluid section in manual

 

 

 

 

312359.) Shear material with

 

 

 

 

agitation to reduce viscosity.

 

 

 

 

 

 

 

 

Pump inlet check valve not

Clear debris from check valve.

 

 

 

closing.

Or replace ball, seat, and seal.

 

 

 

 

See Pump Assembly, page

 

 

 

 

44.

 

 

 

 

 

 

 

 

Feed pump not providing mate-

Check feed pump (if used).

 

 

 

rial.

 

 

 

 

 

 

 

 

 

Inlet strainer plugged (if used).

Check and clean strainer. See

 

 

 

 

Pump Assembly, page 44.

 

 

 

 

 

P1A

Pressure low.

Spray, Pump

Fluid pressure is below 1000

Increase main air regulator.

P1B

 

Test, Leak Test

psi (7 MPa, 70 bar).

 

 

 

 

 

 

P4R

Pressure high.

Recirculation

Pressure is above maximum

Decrease pump air regulator

 

 

 

advisory limit of 3000 psi (21

pressure.

 

 

 

MPa, 210 bar) on A side.

 

 

 

 

 

 

P5R

Pressure high.

Recirculation

Pressure is above maximum

Decrease pump air regulator

 

 

 

warning limit of 5200 psi (35.9

pressure.

 

 

 

MPa, 359 bar) on A side.

 

 

 

 

 

 

P9A

A pump pressure is abnor-

Spray

A air motor is icing up causing

Open the air motor de-ice bleed

 

mally low compared to B

 

restriction and lower fluid pres-

air controls. Allow ice to melt.

 

pump pressure.

 

sure.

Dry compressed air. Heat com-

 

 

 

 

pressed air.

 

 

 

 

 

 

 

 

 

Use a smaller tip.

 

 

 

 

 

 

 

 

A pump is binding.

Repair lower. See Remove

 

 

 

 

Displacement Pump, page 44.

 

 

 

 

 

 

 

 

A motor is hanging up.

Repair air motor. See Remove

 

 

 

 

Air Motor, page 45.

 

 

 

 

 

P9B

B pump pressure is abnor-

Spray

B air motor is icing up causing

Open the air motor de-ice bleed

 

mally low compared to A

 

restriction and lower fluid pres-

air controls. Allow ice to melt.

 

pump pressure.

 

sure.

Dry compressed air. Heat com-

 

 

 

 

pressed air.

 

 

 

 

 

 

 

 

 

Use a smaller tip.

 

 

 

 

 

 

 

 

B pump is binding.

Repair lower. See Remove

 

 

 

 

Displacement Pump, page 44.

 

 

 

 

 

B3A

Dosing size A advisory

Spray

The fluid dosing size is greater

Adjust the B side fluid restric-

 

 

 

than 35 cc when fast dosing is

tion.

 

 

 

turned off.

 

 

 

 

 

 

 

 

 

The fluid dosing size is greater

Decrease the air motor velocity

 

 

 

than 20 cc when fast dosing is

with a smaller tip.

 

 

 

turned on.

 

 

 

 

 

 

313289S

25

Image 25
Contents XM Plural-Component Sprayers313289S Contents Component Manuals in U.S. English Related ManualsManual Description Fire and Explosion Hazard Intrinsic Safety Equipment Misuse Hazard Location Category Key ModelsXM a XM B XM D XM C XM E ApprovalsIsocyanate Hazard OverviewMaterial Self-Ignition Moisture Sensitivity IsocyanatesChanging Materials Components a and BKeep Components a and B Separate Lift Using a Hoist Lift Using a ForkliftBefore Repair Location Proper Lifting of SprayerRelieve a and B Fluid Pressure Pressure Relief ProcedureRelieve Pump Fluid Pressure Flush Before Using Equipment Flush Mixed Material FlushFlush Mix Manifold Use Solvent PumpFollow Pressure Relief Procedure, Empty and Flush Entire System new sprayer or end of job ProcedureGuidelines Turn on heaters until fluid lines are clear of sol- ventR3123593132896 R3123593132897 Relieve pressure. See Pressure Relief Procedure, Cleaning ProcedureShutdown Entire System Flush Entire System new sprayer or end of job onXM Setup and Troubleshooting Guide Problem Cause Solution TroubleshootingSee Appendix a in manual Tor Power Supply Control Compo View Alarms AlarmsDiagnose Alarms Clear AlarmsAlarm Code Alarm Problem When Active Cause Solution Alarm Codes and TroubleshootingSee Pump Assembly, Pump Test Daily Check Recommended Optional User-Settable Maintenance Warnings Optional User-Settable Spray Limits Mode Control Logic Alarms Possible Alarms by ModeR2D StopAlarm Code Key LED Diagnostic InformationModule Status LED Signal Diagnosis Solution What Alert WhereReplace Air Filter Element RepairMain Air Inlet Manifold Filter Both FiltersRemove Shroud User Interface/Control BoxReplace Solenoid Module DVA DVBLoad software. See Update USB Module Soft Ware Update USB Module SoftwareReplace USB Module Load software. See Update Fluid Control Module FCM Software Update Fluid Control Module FCM SoftwareReplace Fluid Control Module FCM Upgrade Software Replace AlarmDisplay Replace Display Replace Display BatteryReplace Power Supply Module Wall Power Supply Control ComponentsReplace Front Panel Alternator Module Repair Alternator Power Supply Control ComponentsFCM USBReplace Alternator Regulator Air Controls Gauge 326 319 330 340 331 Dosing Valve Assembly Fluid Control AssemblyMix Manifold Assembly Sensors Temperature RTD SensorReplace Fluid Pressure Sensor Remove Pump Assembly Pump AssemblyRemove Displacement Pump Remove Air Motor Solvent Pump Service and RepairFluid Heaters ReplaceSimplified Electrical Schematic, XM Sprayer with Alternator Electrical SchematicsElectrical Schematics 313289S Simplified Pneumatic Schematic, XM Sprayer with Alternator313289S Detailed Electrical Schematic, XM Sprayer with AlternatorBlue Green Detailed Electrical Schematic, XM Sprayer with AlternatorXM Plural Component Sprayer with Wall Power Simplified Electrical Schematic, XM Sprayer with Wall PowerSimplified Pneumatic Schematic, XM Sprayer with Wall Power Manual With Wall PowerDetailed Electrical Schematic, XM Sprayer with Wall Power Box Wiring SchematicsFluid HeatersHopper Heaters Junction Box Wiring Schematics 313289S XM Plural-Component Sprayers PartsXM1, XM2 XM3, XM4XM5, XM6 XMB and XMEXM7, XM8 Models 113 114 120 121 122 135 137 115 Common Parts Fluid Control Assembly PartsPart Description Qty See Air Controls Module Parts,XM1 and XM2 Models Parts Varying by ModelXM1 and XM2 Models XM Plural-Component Sprayer Models Part Description XM3 and XM4 ModelsXM3 and XM4 Models XM5 and XM6 Models Adapter XM7 and XM8 Models XM7 and XM8 Models Control Box 255771 Parts Air Power and Electric Power VersionsPart Description LabelMODULE, USB BaseAlternator Assembly Control Box Power Supply OptionsWall Power Supply Assembly Cable Connections Wall Power Supply AssemblyAdapter Air Controls Module 255761 PartsRegulator CouplingJunction Box 256540 Parts Switch 25ACircuit Breaker 25A Circuit Breaker 10ASENSOR, RTD Fluid Control Assembly PartsSwivel Air Inlet Manifold 255762 PartsCAP Plug Turbine Alternator Module 255728 PartsRepair and Spare Parts Reference Part Description Qty Part of AssemblyAccessories and Kits Desiccant Dryer Kit Electric Heated Hose Power Supply KitShutoff/Check Valve Kit Caster KitSystem Dimensions without Hoppers DimensionsTwo 20-Gallon Hoppers Side Mounted System Dimensions with HoppersTwo 20-Gallon Hoppers Rear Mounted Two 7-Gallon Hoppers One 20-Gallon Hopper and One 7-Gallon HopperPTFE, Uhmwpe Technical DataGraco Information Graco Standard Warranty