Graco 313289s important safety instructions Tor Power Supply Control Compo

Page 22

Troubleshooting

Problem

Cause

Solution

 

 

 

 

 

 

System runs erratically.

Air filter(s) clogged. Replace elements.

Clean. Replace element(s). See page 31.

 

 

 

 

Air supply hoses undersized.

Replace hoses with appropriate size.

 

 

 

 

Air compressor undersized.

Use larger air compressor.

 

 

 

 

Air supply pressure tank undersized.

Use larger pressure tank.

 

 

 

 

Inlet air pressure gauge drops below 50

See solutions above for system runs

 

psi (0.35 MPa, 3.5 bar) while spraying.

erratically problem.

 

 

 

 

A and/or B air motor has ice.

Open air motor de-ice bleed air control.

 

 

Allow ice to melt. Dry the compressed air.

 

 

Heat the compressed air. Use a smaller

 

 

tip and lower flow rate.

 

 

 

 

Pump is binding.

Repair lower. See Remove Displace-

 

 

ment Pump, page 44.

 

 

 

Air supply relief valve opens.

Air regulator set too high.

Lower setting.

 

 

 

Turbine alternator makes high-pitched

Turbine bearings worn. (Setting turbine

Replace turbine cartridge. See Alterna-

whining noise, or quits.

air regulator too high, wears bearings.)

tor Power Supply Control Compo-

 

 

nents, page 38.

 

 

 

Display module cycles on and off.

Turbine is not supplying enough power to

Increase turbine regulator setting to

 

board.

18 +/- 1 psi (12.6 +/- 10 kPa, 1.26 +/- 0.07

 

 

bar). Check voltages on information

 

 

screen. 10-14 Vdc when spraying.

 

 

 

 

 

Check turbine and electrical control

 

 

exhaust air for restrictions.

 

 

 

 

 

Replace turbine cartridge. See Alterna-

 

 

tor Power Supply Control Compo-

 

 

nents, page 38.

 

 

 

Flow rate too low.

Air supply hose is too small or too long.

Use 3/4 in. (minimum) ID hose. See

 

 

Technical Data, page 85.

 

 

 

 

Inadequate air supply.

Use larger CFM compressor.

 

 

 

 

Air pressure to pumps too low.

Increase pressure.

 

 

 

 

Fluid A or B filters plugged.

Clean filters. See pump manual.

 

 

 

 

Spray tip too small.

Relieve pressure. Install larger tip. Follow

 

 

gun manual instructions.

 

 

 

 

Mixer or hoses partially plugged or too

Inspect parts for cured material. Clean or

 

restrictive.

replace, or use larger hoses and mixer.

 

 

 

Receive ratio alarm after starting in spray

A and B hoses do not fill to correct pres-

While in circulation mode, close circula-

mode while using remote mix manifold.

sure ratio simultaneously. Therefore,

tion valves and increase pressure in

 

spray time increases in order to balance

hoses until correct spray pressure is

 

pressure. Ratio screen bar graph stays to

achieved.

 

one side until pressure balances.

 

 

Select correct hose size to balance your

 

 

 

 

volume ratio. See manual 312749.

 

 

 

Receive ratio alarm while using remote

A and B hoses do not fill to correct pres-

While in circulation mode, close circula-

mix manifold after a significant change in

sure ratio simultaneously. Therefore,

tion valves and increase pressure in

pressure.

spray time increases in order to balance

hoses until correct spray pressure is

 

pressure. Ratio screen bar graph stays to

achieved.

 

one side until pressure balances.

 

 

Select correct hose size to balance your

 

 

 

 

volume ratio. See manual 312749.

 

 

 

 

 

Change pressure slowly while spraying.

 

 

 

Erratic pressure at spray gun when using

Feed pressure is too high. Feed pressure

Use lowest feed pressure needed to

feed pumps.

at metering pump is too high on up

maintain feed.

 

stroke. Doubles the feed pressure to out-

 

 

let pressure on up stroke only.

 

 

 

 

22

313289S

Image 22
Contents XM Plural-Component Sprayers313289S Contents Component Manuals in U.S. English Related ManualsManual Description Fire and Explosion Hazard Intrinsic Safety Equipment Misuse Hazard Models Location Category KeyApprovals XM a XM B XM D XM C XM EMaterial Self-Ignition OverviewIsocyanate Hazard Moisture Sensitivity IsocyanatesChanging Materials Components a and BKeep Components a and B Separate Before Repair Lift Using a ForkliftLift Using a Hoist Location Proper Lifting of SprayerRelieve a and B Fluid Pressure Pressure Relief ProcedureRelieve Pump Fluid Pressure Flush Before Using Equipment Flush Mix Manifold FlushFlush Mixed Material Use Solvent PumpFollow Pressure Relief Procedure, Guidelines ProcedureEmpty and Flush Entire System new sprayer or end of job Turn on heaters until fluid lines are clear of sol- ventR3123593132896 R3123593132897 Shutdown Entire System Cleaning ProcedureRelieve pressure. See Pressure Relief Procedure, Flush Entire System new sprayer or end of job on XM Setup and Troubleshooting Guide Troubleshooting Problem Cause SolutionSee Appendix a in manual Tor Power Supply Control Compo Diagnose Alarms AlarmsView Alarms Clear AlarmsAlarm Codes and Troubleshooting Alarm Code Alarm Problem When Active Cause SolutionSee Pump Assembly, Pump Test Daily Check Recommended Optional User-Settable Maintenance Warnings Optional User-Settable Spray Limits R2D Possible Alarms by ModeMode Control Logic Alarms StopModule Status LED Signal Diagnosis Solution LED Diagnostic InformationAlarm Code Key What Alert WhereMain Air Inlet Manifold Filter RepairReplace Air Filter Element Both FiltersReplace Solenoid Module User Interface/Control BoxRemove Shroud DVA DVBLoad software. See Update USB Module Soft Ware Update USB Module SoftwareReplace USB Module Load software. See Update Fluid Control Module FCM Software Update Fluid Control Module FCM SoftwareReplace Fluid Control Module FCM Upgrade Software Replace AlarmDisplay Replace Display Battery Replace DisplayReplace Power Supply Module Wall Power Supply Control ComponentsReplace Front Panel FCM Alternator Power Supply Control ComponentsAlternator Module Repair USBReplace Alternator Regulator Air Controls Gauge 326 319 330 340 331 Dosing Valve Assembly Fluid Control AssemblyMix Manifold Assembly Sensors Temperature RTD SensorReplace Fluid Pressure Sensor Remove Pump Assembly Pump AssemblyRemove Displacement Pump Remove Air Motor Fluid Heaters Service and RepairSolvent Pump ReplaceElectrical Schematics Simplified Electrical Schematic, XM Sprayer with AlternatorSimplified Pneumatic Schematic, XM Sprayer with Alternator Electrical Schematics 313289SDetailed Electrical Schematic, XM Sprayer with Alternator 313289SDetailed Electrical Schematic, XM Sprayer with Alternator Blue GreenSimplified Electrical Schematic, XM Sprayer with Wall Power XM Plural Component Sprayer with Wall PowerSimplified Pneumatic Schematic, XM Sprayer with Wall Power With Wall Power ManualDetailed Electrical Schematic, XM Sprayer with Wall Power Fluid Wiring SchematicsBox HeatersHopper Heaters Junction Box Wiring Schematics 313289S XM1, XM2 PartsXM Plural-Component Sprayers XM3, XM4XM5, XM6 XMB and XMEXM7, XM8 Models 113 114 120 121 122 135 137 115 Part Description Qty Fluid Control Assembly PartsCommon Parts See Air Controls Module Parts,Parts Varying by Model XM1 and XM2 ModelsXM1 and XM2 Models XM3 and XM4 Models XM Plural-Component Sprayer Models Part DescriptionXM3 and XM4 Models XM5 and XM6 Models Adapter XM7 and XM8 Models XM7 and XM8 Models Part Description Air Power and Electric Power VersionsControl Box 255771 Parts LabelBase MODULE, USBControl Box Power Supply Options Alternator AssemblyWall Power Supply Assembly Wall Power Supply Assembly Cable ConnectionsRegulator Air Controls Module 255761 PartsAdapter CouplingCircuit Breaker 25A Switch 25AJunction Box 256540 Parts Circuit Breaker 10AFluid Control Assembly Parts SENSOR, RTDSwivel Air Inlet Manifold 255762 PartsCAP Plug Alternator Module 255728 Parts TurbinePart Description Qty Part of Assembly Repair and Spare Parts ReferenceAccessories and Kits Shutoff/Check Valve Kit Electric Heated Hose Power Supply KitDesiccant Dryer Kit Caster KitDimensions System Dimensions without HoppersTwo 20-Gallon Hoppers Side Mounted System Dimensions with HoppersTwo 20-Gallon Hoppers Rear Mounted One 20-Gallon Hopper and One 7-Gallon Hopper Two 7-Gallon HoppersTechnical Data PTFE, UhmwpeGraco Standard Warranty Graco Information