Graco 313289s important safety instructions Intrinsic Safety

Page 5

Warnings

WARNING

INTRINSIC SAFETY

Intrinsically safe equipment that is installed improperly or connected to non-intrinsically safe equipment will create a hazardous condition and can cause fire, explosion, or electric shock. Follow local regula- tions and the following safety requirements.

•Only models with model number XM_D_ _ or XM_E_ _, and packaged models with part numbers ending in 00-13, 17-23, 27-29, 31, utilizing the air-driven alternator are approved for installation in a Hazardous (explosive atmosphere) Location - see Approvals:, page 8. Only the models stated above meet all local safety fire codes including NFPA 33, NEC 500 and 516, and OSHA 1910.107. To help prevent fire and explosion:

•Do not install equipment approved only for a non-hazardous location in a hazardous location. See model ID label for intrinsic safety rating of your model.

•Do not substitute system components as this may impair intrinsic safety.

•Equipment that comes in contact with the intrinsically safe terminals must be rated for Intrinsic Safety. This includes DC voltage meters, ohmmeters, cables, and connections. Remove the unit from the hazardous area when troubleshooting.

•Do not connect, download, or remove USB device unless unit is removed from the hazardous (explosive atmosphere) location.

•If explosion-proof heaters are used, ensure wiring, wiring connections, switches, and electrical distri- bution panel all meet flame-proof (explosion-proof) requirements.

SKIN INJECTION HAZARD

High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin. This may look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical treatment.

•Do not point gun at anyone or at any part of the body.

•Do not put your hand over the spray tip.

•Do not stop or deflect leaks with your hand, body, glove, or rag.

•Do not spray without tip guard and trigger guard installed.

•Engage trigger lock when not spraying.

•Follow Pressure Relief Procedure in this manual, when you stop spraying and before cleaning, checking, or servicing equipment.

PRESSURIZED EQUIPMENT HAZARD

Fluid from the gun/dispense valve, leaks, or ruptured components can splash in the eyes or on skin and cause serious injury.

•Follow Pressure Relief Procedure in this manual, when you stop spraying and before cleaning, checking, or servicing equipment.

•Tighten all fluid connections before operating the equipment.

•Check hoses, tubes, and couplings daily. Replace worn or damaged parts immediately.

MOVING PARTS HAZARD

Moving parts can pinch or amputate fingers and other body parts.

•Keep clear of moving parts.

•Do not operate equipment with protective guards or covers removed.

•Pressurized equipment can start without warning. Before checking, moving, or servicing equipment, follow the Pressure Relief Procedure in this manual. Disconnect power or air supply.

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Contents XM Plural-Component Sprayers313289S Contents Manual Description Related ManualsComponent Manuals in U.S. English Fire and Explosion Hazard Intrinsic Safety Equipment Misuse Hazard Location Category Key ModelsXM a XM B XM D XM C XM E ApprovalsIsocyanate Hazard OverviewMaterial Self-Ignition Moisture Sensitivity IsocyanatesKeep Components a and B Separate Components a and BChanging Materials Lift Using a Hoist Lift Using a ForkliftBefore Repair Location Proper Lifting of SprayerRelieve Pump Fluid Pressure Pressure Relief ProcedureRelieve a and B Fluid Pressure Flush Before Using Equipment Flush Mixed Material FlushFlush Mix Manifold Use Solvent PumpFollow Pressure Relief Procedure, Empty and Flush Entire System new sprayer or end of job ProcedureGuidelines Turn on heaters until fluid lines are clear of sol- ventR3123593132896 R3123593132897 Relieve pressure. See Pressure Relief Procedure, Cleaning ProcedureShutdown Entire System Flush Entire System new sprayer or end of job onXM Setup and Troubleshooting Guide Problem Cause Solution TroubleshootingSee Appendix a in manual Tor Power Supply Control Compo View Alarms AlarmsDiagnose Alarms Clear AlarmsAlarm Code Alarm Problem When Active Cause Solution Alarm Codes and TroubleshootingSee Pump Assembly, Pump Test Daily Check Recommended Optional User-Settable Maintenance Warnings Optional User-Settable Spray Limits Mode Control Logic Alarms Possible Alarms by ModeR2D StopAlarm Code Key LED Diagnostic InformationModule Status LED Signal Diagnosis Solution What Alert WhereReplace Air Filter Element RepairMain Air Inlet Manifold Filter Both FiltersRemove Shroud User Interface/Control BoxReplace Solenoid Module DVA DVBReplace USB Module Update USB Module SoftwareLoad software. See Update USB Module Soft Ware Replace Fluid Control Module FCM Update Fluid Control Module FCM SoftwareLoad software. See Update Fluid Control Module FCM Software Display Replace AlarmUpgrade Software Replace Display Replace Display BatteryReplace Front Panel Wall Power Supply Control ComponentsReplace Power Supply Module Alternator Module Repair Alternator Power Supply Control ComponentsFCM USBReplace Alternator Regulator Air Controls Gauge 326 319 330 340 331 Mix Manifold Assembly Fluid Control AssemblyDosing Valve Assembly Replace Fluid Pressure Sensor Temperature RTD SensorSensors Remove Displacement Pump Pump AssemblyRemove Pump Assembly Remove Air Motor Solvent Pump Service and RepairFluid Heaters ReplaceSimplified Electrical Schematic, XM Sprayer with Alternator Electrical SchematicsElectrical Schematics 313289S Simplified Pneumatic Schematic, XM Sprayer with Alternator313289S Detailed Electrical Schematic, XM Sprayer with AlternatorBlue Green Detailed Electrical Schematic, XM Sprayer with AlternatorXM Plural Component Sprayer with Wall Power Simplified Electrical Schematic, XM Sprayer with Wall PowerSimplified Pneumatic Schematic, XM Sprayer with Wall Power Manual With Wall PowerDetailed Electrical Schematic, XM Sprayer with Wall Power Box Wiring SchematicsFluid HeatersHopper Heaters Junction Box Wiring Schematics 313289S XM Plural-Component Sprayers PartsXM1, XM2 XM3, XM4XM7, XM8 Models XMB and XMEXM5, XM6 113 114 120 121 122 135 137 115 Common Parts Fluid Control Assembly PartsPart Description Qty See Air Controls Module Parts,XM1 and XM2 Models Parts Varying by ModelXM1 and XM2 Models XM Plural-Component Sprayer Models Part Description XM3 and XM4 ModelsXM3 and XM4 Models XM5 and XM6 Models Adapter XM7 and XM8 Models XM7 and XM8 Models Control Box 255771 Parts Air Power and Electric Power VersionsPart Description LabelMODULE, USB BaseAlternator Assembly Control Box Power Supply OptionsWall Power Supply Assembly Cable Connections Wall Power Supply AssemblyAdapter Air Controls Module 255761 PartsRegulator CouplingJunction Box 256540 Parts Switch 25ACircuit Breaker 25A Circuit Breaker 10ASENSOR, RTD Fluid Control Assembly PartsCAP Plug Air Inlet Manifold 255762 PartsSwivel Turbine Alternator Module 255728 PartsRepair and Spare Parts Reference Part Description Qty Part of AssemblyAccessories and Kits Desiccant Dryer Kit Electric Heated Hose Power Supply KitShutoff/Check Valve Kit Caster KitSystem Dimensions without Hoppers DimensionsTwo 20-Gallon Hoppers Rear Mounted System Dimensions with HoppersTwo 20-Gallon Hoppers Side Mounted Two 7-Gallon Hoppers One 20-Gallon Hopper and One 7-Gallon HopperPTFE, Uhmwpe Technical DataGraco Information Graco Standard Warranty
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