Carrier 48EK, 48EW, 48EY024-068, 48AW, 48AK, 48AJ Install Flue Hood, Combustion Fan Housing Location

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Step 5 — Install Flue Hood

48AJ,AK,AW,AY020-050 AND 48EJ,EK,EW,EY024-048 UNITS — Flue hood is shipped inside gas section of unit. To install, secure flue hood to access panel. See Fig. 20A.

48AJ,AK,AW,AY060 AND 48EJ,EK,EW,EY054-068 UNITS — Flue hood and wind baffle are shipped inside gas section of unit. To install, secure flue hood to access panel. In- stall the two pieces of the wind baffle over the flue hood. See Fig. 20B.

NOTE: When properly installed, flue hood will line up with combustion fan housing. See Fig. 21.

Fig. 21 — Combustion Fan Housing Location

Step 6 — Trap Condensate Drain — See Fig. 5-16 for drain location. Condensate drain is open to atmosphere and must be trapped. Install a trapped drain at the drain location. One 1-in. FPT coupling is provided inside the unit evaporator section for condensate drain connection. A trap at least 4-in. deep must be used. See Fig. 22. Trap must be installed to pre- vent freeze-up.

Condensate pans are sloped so that water will completely drain from the condensate pan to comply with indoor air quali- ty guidelines. The condensate drain pans are not insulated.

Fig. 20A — Flue Hood Location (48AJ,AK,AW,AY020-050 and 48EJ,EK,EW,EY024-048 Units)

GAS SECTION

ACCESS PANEL

FLUE HOOD

WIND

BAFFLE

TOP VIEW

SIDE VIEW

Fig. 20B — Flue Hood Location

(48AJ,AK,AW,AY060 and

48EJ,EK,EW,EY054-068 Units)

Fig. 22 — Condensate Drain Trap Piping Details

(Typical Roof Curb or Slab Mount Shown)

Step 7 — Install Gas Piping — Unit is equipped for use with natural gas. Installation must conform with local building codes or, in the absence of local codes, with the Na- tional Fuel Gas Code, ANSI Z223.1.

Install manual gas shutoff valve with a 1/8-in. NPT pressure tap for test gage connection at unit. Field gas piping must in- clude sediment trap and union. See Fig. 23. An 1/8-in. NPT is also located on the gas manifold adjacent to the gas valve.

Do not pressure test gas supply while connected to unit. Always disconnect union before servicing.

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Contents Installation, Start-Up Service Instructions Make Unit Duct Connections Instructions onRoof Curb 48AJ,AK020-030 and 48EJ,EK024-034 Units Roof Curb 48AJ,AK034-050 and 48EJ,EK038-048 Units Roof Curb 48AJ,AK060 and 48EJ,EK054-068 Units Page Base Unit Dimensions 48AJ,AK020-030 Base Unit Dimensions 48AJ,AK035-050 Base Unit Dimensions 48AJ,AK060 Base Unit Dimensions 48AW,AY020-030 Base Unit Dimensions 48AW,AY035-050 Base Unit Dimensions 48W,AY060 Base Unit Dimensions 48EJ,EK024-034 Base Unit Dimensions 48EJ,EK038-048 Base Unit Dimensions 48EJ,EK054-068 Base Unit Dimensions 48EW,EY024-034 Base Unit Dimensions 48EW,EY038-048 Base Unit Dimensions 48EW,EY054-068 AT Each Corner % Rigging Weights 48AJ,AK,AW,AY Units AT Each Corner % 48EJ,EW,EK,EYD02448EJ,EW,EK,EYD028 48EJ,EW,EK,EYD030Physical Data 48AJ,AK,AW,AY Units Unit 48AJ,AK,AW,AYQuantity Rows...Fins/in Physical Data 48EJ,EK,EW,EY Units Unit 48EJ,EK,EW,EY06D537 06EA250 06EA265 Quantity...Type Ckt 1, Ckt Operating Weights Evaporator Fan Motor Data Air Distribution Thru-the-BottomInstall Flue Hood Combustion Fan Housing LocationNumber of Stages Model Number Position Heat Size Htstgtyp 48A,E Series Staged Gas ImplementationStages Thermistor Designations Supply-Air Thermistor Connections Indoor Air Quality Sensor Configuration Make Electrical Connections CCN COMSIO DIPUnbalanced 3-Phase Supply Voltage Electrical Data 48AJ,AK,AW,AY UnitsMin Max RLA LRAQty 30.8/28.0 180.5/177.7 225/225 236.3/230.9 Electrical Data 48EJ,EK,EW,EY Units Range Exhaust FAN MotorFLA LRA MCA Mocp EW,EYFLA LRA MCA Mocp EW,EY 54.0 23.6 41.6 NEC FLARLA Field Power Wiring Connections GND GroundCCB EquipGND IFCOFC CCN IFC Pesc Carrier Comfort Network Indoor-Fan CircuitIndoor-Fan Relay Terminal Block CCN Connection Approved Shielded Cables Color Code RecommendationsMake Outdoor-Air Inlet Adjustments Space Temperature Averaging WiringAdding Seal Strip to Top of Hood Sides Adding Seal Strip to Sides of Hood Top Mounting Flange Mounting Angle With Tabs Attached to Filter Track Assembly Differential Enthalpy Control and Sensor Psychrometric Chart for Enthalpy Control Control Control Point Curve APPROX. DEGBarometric Relief Damper and Power Exhaust Mounting Details 80.5 79.5 48EJ,EK,EW,EY024-054 Unit Size120.5 119.5 48EJ,EK,EW,EY058-068 Motormaster III Sensor Location 48EJ,EK,EW,EY054-064 Field Modifications Side Return Air ConversionSTART-UP Pressure Control Signal VFD SET Point In. wgCarrier Default Program Parameter Values Parameter Group Default ValueMotor Standard Efficiency High Efficiency Typical Factory Wiring Optional Field Wiring Building Pressure Signal Level DIP Switch Configuration SettingOpen ClosedFan Performance, 48AJ,AK020-030 Vertical Discharge Units DIP Switch Factory SettingsAirflow Fan Performance, 48AJ,AK035 Vertical Discharge Units 16,00017,000 18,000Fan Performance, 48AJ,AK040,050 Vertical Discharge Units 19,00020,000 17,000 18,000 19,000 20,000Fan Performance, 48AJ,AK060 Vertical Discharge Units Fan Performance, 48AW,AY020-030 Horizontal Discharge Units 11,000 12,000 13,000 14,000 15,00017,000 18,000 Fan Performance, 48AW,AY035 Horizontal Discharge Units13,000 14,000 15,000 16,000 17,000 18,000 19,000 20,000 Fan Performance, 48AW,AY040,050 Horizontal Discharge Units16,000 17,000 18,000 19,000 20,000 Fan Performance, 48AW,AY060 Horizontal Discharge Units 26,000 27,000Fan Performance, 48EJ,EK024,034 Vertical Discharge Units Fan Performance, 48EJ,EK038,044 Vertical Discharge Units 19,000 20,000 Available External Static Pressure in. wgRpm Bhp 000 1066 1096 1125 15,000 16,000 17,000 18,000 19,000 20,000Rpm Bhp Fan Performance, 48EJ,EK048 Vertical Discharge Units000 1086 11.10 1114 11.61 1141 12.14 Fan Performance, 48EJ,EK054-068 Vertical Discharge Units 10,000 949 13.81 970 14.54 990 15.26Fan Performance, 48EW,EY054-068 Horizontal Discharge Units 26,000 27,000 Available External Static Pressure in. wg10,000 956 12.99 976 13.66 996 14.32 20,000 21,000 22,000 23,000 24,000 25,000 26,000 27,000Airflow LOW Speed Medium Speed High Speed ESPMotor Limitations Air Quality LimitsSequence of Operation User Defined Set Points Software Control Link PointsPage Heat Interlock Relay Wiring COM CommonStaged Gas System Components Stage Gas System Inputs/OutputsFunction Location Input DescriptionNavigator Display Navigator Display Menu StructureOccupied Morning Temperature Software Heat Version EnabledDEG. F Reset ConditionField-Supplied Smoke Detector Wiring Smoke Control Modes Cooling Capacity Staging Table, CV Units with 2 CompressorsDevice Pressurization Smoke Purge Evacuation Fire Shutdown StagesService Typical Gas Heating Section Lubrication Manufacturer LubricantEvaporator Fan Service and Replacement Belt Tension Adjustment To adjust belt tensionEvaporator-Fan Motor Replacement Condenser-Fan AdjustmentGas Valve Adjustment Cooling Charging Chart 48EJ,EK,EW,EY024-034Cooling Charging Chart 48EJ,EK,EW,EY054-068 Protective Devices Voltage Wire Indoor Voltage Wire06D-537 208/230-3-60 Following fan motors have two 20 HP 208/230-3-60Typical 48EK VAV 24-V Control Circuit Typical CV 24-V Control Circuit Typical 48EK VAV 115-V Control Circuit Typical 48EJ CV 115-V Control Circuit 101 102 Troubleshooting Typical Refrigerant Circuiting 48AJ,AK,AW,AY027,030 Typical Refrigerant Circuiting 48AJ,AK,AW,AY035 Typical Refrigerant Circuiting 48EJ,EK,EW,EY038,044 Typical Refrigerant Circuiting 48AJ,AK,AW,AY040,050 Typical Refrigerant Circuiting 48EJ,EK,EW,EY048 Typical Refrigerant Circuiting 48EJ,EK,EW,EY054 Typical Refrigerant Circuiting 48AJ,AK,AW,AY060 Typical Refrigerant Circuiting 48EJ,EK,EW,EY064 Typical Refrigerant Circuiting 48EJ,EK,EW,EY068 IGC Control Heating and Cooling IGC Control Board LED Alarms Control Board LED AlarmsO Channel Designations Base Module CV O Channel Designations Base Module VAVTerminal no Assignment IAQService Training START-UP Checklist General
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48EJ, 48AJ, 48AK, 48EK, 48AY020-060 specifications

The Carrier 48EJ, 48AW, 48EK, 48AJ, and 48EY024-068 are cutting-edge rooftop air conditioning units designed for commercial applications. These models are renowned for their reliability, energy efficiency, and innovative technologies aimed at providing optimal indoor comfort.

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Energy efficiency is paramount in today’s environmental landscape, and Carrier has ensured that these models meet stringent efficiency standards. They incorporate high-efficiency scroll compressors, which significantly reduce energy consumption while delivering powerful performance. The units are also equipped with variable speed fans that adjust airflow based on demand, further optimizing energy use.

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The Carrier 48EJ, 48AW, 48EK, 48AJ, and 48EY models utilize advanced controls and connectivity features, allowing for easy integration into building management systems. This connectivity enables remote monitoring and control, facilitating quick response to changing conditions and simplifying maintenance tasks.

Noise reduction is another key characteristic of these models. They are designed with sound-absorbing insulation and low-noise fan blades to ensure quiet operation, making them suitable for noise-sensitive environments such as schools and hospitals.

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In conclusion, the Carrier 48EJ, 48AW, 48EK, 48AJ, and 48EY024-068 rooftop units are engineered to offer exceptional performance, energy efficiency, and durability. With their advanced technologies and user-friendly features, they stand out as reliable solutions for meeting diverse commercial cooling and heating needs, making them a popular choice for many businesses.