Carrier 48EY024-068, 48EW, 48AW, 48AY020-060, 48EK, 48AK, 48AJ, 48EJ Make Electrical Connections

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control of one stage of heat to maintain return-air tem- perature at heating set point during occupied periods

provide a variable frequency drive high voltage relay output to enable VFD

control of heat interlock relay

IAQ (Indoor Air Quality) sensor

OAQ (Outdoor Air Quality) sensor

DX compressor lockout occurs at 45 F outdoor air tem- perature and is factory-enabled on units with serial num- ber 0600F or later. This feature may be disabled through the use of a computer

compressor Time Guard® override (power up, minimum off and on times)

With the addition of a remote start/stop switch heating or cooling is enabled during unoccupied periods as required to maintain space temperature to within unoccupied set points.

Occupied heating is enabled or disabled by the position of DIP (dual in-line package) switch no. 5.

Additional features may be provided with Electronic Ac- cess to Unit Control Board. These features are:

additional control board diagnostics

electronic expansion board features (if installed)

control of the economizer damper and indoor fan to obtain unoccupied free cooling

365-day timeclock with backup (supports minute, hour, day, month, and year)

holiday table containing up to 18 holiday schedules

occupancy control with 8 periods for unit operation

support a set of display, maintenance, configuration, ser- vice, and set point data tables for interface with Building Supervisor, ComfortWORKS®, or Service Tool software or accessory remote enhanced display

CCN IAQ/OAQ (outdoor air quality) participation

When a VAV unit with a space temperature sensor is access- ed via a computer, the following additional features are available:

ability to initiate timed override from T-55 sensors

temperature compensated start to calculate early start time before occupancy

provide space temperature reset to reset the supply air set point upward when the temperature falls below the occu- pied cooling set point

An electronic expansion board may be field-installed to pro- vide the following features:

fan status

filter status

field-applied status

demand limiting

alarm light

fire unit shutdown

fire pressurization

fire evacuation

fire smoke purge

When the unit is connected to the CCN (Carrier Comfort Network), the following features can be utilized:

CCN demand limit participation

modulated power exhaust override

ability to use multiple space temperature sensors (multi- ples of 4 and 9 only) to average space temperature (CV and VAV only)

A field-supplied T-55 space temperature sensor can be add- ed to monitor room temperature and provide unoccupied over- ride capability (1 hour).

When the unit is equipped with a field-supplied space temperature sensor and a remote contact closure (remote start/stop) the occupied default set points will monitor unit

operation. The occupied default set points are 55 F (supply-air temperature) cooling and 68 F (return-air temperature) heating. See Fig. 26 for remote start/stop wiring.

NOTE: For units without a space temperature sensor and which have not had the base unit control board accessed via software to set an occupancy schedule, the remote start/stop closure will allow the unit to operate in the pre-configured occupied default set points of 55 F (supply-air temperature) cooling and 68 F (return-air temperature) heating. Without an occupancy schedule, the unit will control to the unoccupied default set points of 90 F (return-air temperature) cooling and 55 F (return-air temperature) heating.

Features with Network Applications — The base control board provides, as standard, a connection for use with a Carrier Comfort System and can also be integrated into a Carrier Com- fort Network (CCN). When the unit is accessed via a PC equipped with ComfortWORKS, Building Supervisor, or Ser- vice Tool software or Remote Enhanced Display accessory, the following features can be accessed:

on-board timeclock can be programmed

occupancy schedules can be programmed

unit set points can be changed

alarms can be monitored

This access is available on the base control board via a RJ-11 phone jack or a 3-wire connection to the communication bus. See Fig. 27. The internal timeclock has a 10-hour mini- mum back-up time to provide for unit power off for servicing unit or during unexpected power outages. For complete Carrier Comfort System (CCS) or Carrier Comfort Network (CCN) features and benefits, refer to the product literature.

Step 9 — Make Electrical Connections

POWER WIRING — Units are factory wired for the voltage shown on the unit nameplate.

When installing units, provide a disconnect per NEC (National Electrical Code) of adequate size (MOCP [maximum overcurrent protection] of unit is on the informative plate). All field wiring must comply with NEC and all local codes and re- quirements. Size wire based on MCA (minimum circuit amps) on the unit informative plate. See Fig. 28 for power wiring con- nections to the unit power terminal block and equipment ground.

The main power terminal block is suitable for use with alu- minum or copper wire. See Fig. 28. Units have circuit breakers for compressors, fan motors, and control circuit. If required by local codes, provide an additional disconnect switch. Whenev- er external electrical sources are used, unit must be electrically grounded in accordance with local codes, or in absence of local codes, with NEC, ANSI (American National Standards Insti- tute) C1-latest year.

FIELD POWER SUPPLY — Unit is factory wired for volt- age shown on unit nameplate. See Table 7 and 8 for electrical data.

Field wiring can be brought into the unit from bottom (through basepan and roof curb) or through side of unit (corner post next to control box).

A 31/2-in. NPT coupling for field power wiring and a 3/4-in. NPT coupling for 24-v control wiring are provided in basepan. In the side post, there are two 21/2-in. (48A020-030 and 48E024-034) or 3-in. (48A035-060 and 48E038-068) knock- outs for the field power wiring. See Fig. 5-16. If control wiring is to be brought in through the side of unit, a 7/8-in. diameter hole is provided in the condenser side post next to the control box.

If disconnect box is mounted to corner post, be careful not to drill any screws into the condenser coil.

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Contents Installation, Start-Up Service Instructions Instructions on Make Unit Duct ConnectionsRoof Curb 48AJ,AK020-030 and 48EJ,EK024-034 Units Roof Curb 48AJ,AK034-050 and 48EJ,EK038-048 Units Roof Curb 48AJ,AK060 and 48EJ,EK054-068 Units Page Base Unit Dimensions 48AJ,AK020-030 Base Unit Dimensions 48AJ,AK035-050 Base Unit Dimensions 48AJ,AK060 Base Unit Dimensions 48AW,AY020-030 Base Unit Dimensions 48AW,AY035-050 Base Unit Dimensions 48W,AY060 Base Unit Dimensions 48EJ,EK024-034 Base Unit Dimensions 48EJ,EK038-048 Base Unit Dimensions 48EJ,EK054-068 Base Unit Dimensions 48EW,EY024-034 Base Unit Dimensions 48EW,EY038-048 Base Unit Dimensions 48EW,EY054-068 AT Each Corner % AT Each Corner % 48EJ,EW,EK,EYD024 Rigging Weights 48AJ,AK,AW,AY Units48EJ,EW,EK,EYD028 48EJ,EW,EK,EYD030Unit 48AJ,AK,AW,AY Physical Data 48AJ,AK,AW,AY UnitsQuantity Rows...Fins/in Unit 48EJ,EK,EW,EY Physical Data 48EJ,EK,EW,EY Units06D537 06EA250 06EA265 Quantity...Type Ckt 1, Ckt Operating Weights Air Distribution Thru-the-Bottom Evaporator Fan Motor DataCombustion Fan Housing Location Install Flue Hood48A,E Series Staged Gas Implementation Number of Stages Model Number Position Heat Size HtstgtypStages Thermistor Designations Supply-Air Thermistor Connections Indoor Air Quality Sensor Configuration Make Electrical Connections COM CCNSIO DIPElectrical Data 48AJ,AK,AW,AY Units Unbalanced 3-Phase Supply VoltageMin Max RLA LRAQty 30.8/28.0 180.5/177.7 225/225 236.3/230.9 Range Exhaust FAN Motor Electrical Data 48EJ,EK,EW,EY UnitsFLA LRA MCA Mocp EW,EYFLA LRA MCA Mocp EW,EY 54.0 23.6 41.6 FLA NECRLA GND Ground Field Power Wiring ConnectionsEquip CCBGND IFCOFC Carrier Comfort Network Indoor-Fan Circuit CCN IFC PescIndoor-Fan Relay Terminal Block Color Code Recommendations CCN Connection Approved Shielded CablesSpace Temperature Averaging Wiring Make Outdoor-Air Inlet AdjustmentsAdding Seal Strip to Top of Hood Sides Adding Seal Strip to Sides of Hood Top Mounting Flange Mounting Angle With Tabs Attached to Filter Track Assembly Differential Enthalpy Control and Sensor Control Control Point Curve APPROX. DEG Psychrometric Chart for Enthalpy ControlBarometric Relief Damper and Power Exhaust Mounting Details Unit Size 80.5 79.5 48EJ,EK,EW,EY024-054120.5 119.5 48EJ,EK,EW,EY058-068 Motormaster III Sensor Location 48EJ,EK,EW,EY054-064 Side Return Air Conversion Field ModificationsSTART-UP In. wg Pressure Control Signal VFD SET PointParameter Group Default Value Carrier Default Program Parameter ValuesMotor Standard Efficiency High Efficiency Typical Factory Wiring Optional Field Wiring Building Pressure Signal Level Setting DIP Switch ConfigurationOpen ClosedDIP Switch Factory Settings Fan Performance, 48AJ,AK020-030 Vertical Discharge UnitsAirflow 16,000 Fan Performance, 48AJ,AK035 Vertical Discharge Units17,000 18,00019,000 Fan Performance, 48AJ,AK040,050 Vertical Discharge Units20,000 17,000 18,000 19,000 20,000Fan Performance, 48AJ,AK060 Vertical Discharge Units 11,000 12,000 13,000 14,000 15,000 Fan Performance, 48AW,AY020-030 Horizontal Discharge UnitsFan Performance, 48AW,AY035 Horizontal Discharge Units 17,000 18,00013,000 14,000 15,000 16,000 17,000 18,000 Fan Performance, 48AW,AY040,050 Horizontal Discharge Units 19,000 20,00016,000 17,000 18,000 19,000 20,000 26,000 27,000 Fan Performance, 48AW,AY060 Horizontal Discharge UnitsFan Performance, 48EJ,EK024,034 Vertical Discharge Units 19,000 20,000 Available External Static Pressure in. wg Fan Performance, 48EJ,EK038,044 Vertical Discharge UnitsRpm Bhp 000 1066 1096 1125 15,000 16,000 17,000 18,000 19,000 20,000Fan Performance, 48EJ,EK048 Vertical Discharge Units Rpm Bhp000 1086 11.10 1114 11.61 1141 12.14 10,000 949 13.81 970 14.54 990 15.26 Fan Performance, 48EJ,EK054-068 Vertical Discharge Units26,000 27,000 Available External Static Pressure in. wg Fan Performance, 48EW,EY054-068 Horizontal Discharge Units10,000 956 12.99 976 13.66 996 14.32 20,000 21,000 22,000 23,000 24,000 25,000 26,000 27,000ESP Airflow LOW Speed Medium Speed High SpeedAir Quality Limits Motor LimitationsSequence of Operation Software Control Link Points User Defined Set PointsPage COM Common Heat Interlock Relay WiringStage Gas System Inputs/Outputs Staged Gas System ComponentsFunction Location Input DescriptionNavigator Display Menu Structure Navigator DisplayVersion Enabled Occupied Morning Temperature Software HeatDEG. F Reset ConditionField-Supplied Smoke Detector Wiring Cooling Capacity Staging Table, CV Units with 2 Compressors Smoke Control ModesDevice Pressurization Smoke Purge Evacuation Fire Shutdown StagesService Typical Gas Heating Section Manufacturer Lubricant LubricationBelt Tension Adjustment To adjust belt tension Evaporator Fan Service and ReplacementEvaporator-Fan Motor Replacement Condenser-Fan AdjustmentCooling Charging Chart 48EJ,EK,EW,EY024-034 Gas Valve AdjustmentCooling Charging Chart 48EJ,EK,EW,EY054-068 Protective Devices Indoor Voltage Wire Voltage Wire06D-537 208/230-3-60 Following fan motors have two 20 HP 208/230-3-60Typical 48EK VAV 24-V Control Circuit Typical CV 24-V Control Circuit Typical 48EK VAV 115-V Control Circuit Typical 48EJ CV 115-V Control Circuit 101 102 Troubleshooting Typical Refrigerant Circuiting 48AJ,AK,AW,AY027,030 Typical Refrigerant Circuiting 48AJ,AK,AW,AY035 Typical Refrigerant Circuiting 48EJ,EK,EW,EY038,044 Typical Refrigerant Circuiting 48AJ,AK,AW,AY040,050 Typical Refrigerant Circuiting 48EJ,EK,EW,EY048 Typical Refrigerant Circuiting 48EJ,EK,EW,EY054 Typical Refrigerant Circuiting 48AJ,AK,AW,AY060 Typical Refrigerant Circuiting 48EJ,EK,EW,EY064 Typical Refrigerant Circuiting 48EJ,EK,EW,EY068 IGC Control Heating and Cooling Control Board LED Alarms IGC Control Board LED AlarmsO Channel Designations Base Module VAV O Channel Designations Base Module CVTerminal no Assignment IAQService Training START-UP Checklist General
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48EJ, 48AJ, 48AK, 48EK, 48AY020-060 specifications

The Carrier 48EJ, 48AW, 48EK, 48AJ, and 48EY024-068 are cutting-edge rooftop air conditioning units designed for commercial applications. These models are renowned for their reliability, energy efficiency, and innovative technologies aimed at providing optimal indoor comfort.

One of the standout features of these units is their advanced cooling and heating capabilities. They employ a multi-stage compressor system that allows for precise temperature control, accommodating various load requirements. This flexibility is particularly beneficial in commercial settings where the cooling load can fluctuate throughout the day.

Energy efficiency is paramount in today’s environmental landscape, and Carrier has ensured that these models meet stringent efficiency standards. They incorporate high-efficiency scroll compressors, which significantly reduce energy consumption while delivering powerful performance. The units are also equipped with variable speed fans that adjust airflow based on demand, further optimizing energy use.

In terms of construction, these rooftop units feature a robust design that enhances durability and longevity. The cabinet is constructed to withstand harsh weather conditions, ensuring reliable performance year-round. Additionally, the units are equipped with corrosion-resistant coatings, particularly useful in coastal environments where salt exposure can be a concern.

The Carrier 48EJ, 48AW, 48EK, 48AJ, and 48EY models utilize advanced controls and connectivity features, allowing for easy integration into building management systems. This connectivity enables remote monitoring and control, facilitating quick response to changing conditions and simplifying maintenance tasks.

Noise reduction is another key characteristic of these models. They are designed with sound-absorbing insulation and low-noise fan blades to ensure quiet operation, making them suitable for noise-sensitive environments such as schools and hospitals.

These units are also available with various options for air filtration and dehumidification. The use of high-efficiency air filters enhances indoor air quality by trapping dust, pollen, and other airborne particles. Enhanced dehumidification capabilities ensure that spaces remain comfortable even in humid conditions.

In conclusion, the Carrier 48EJ, 48AW, 48EK, 48AJ, and 48EY024-068 rooftop units are engineered to offer exceptional performance, energy efficiency, and durability. With their advanced technologies and user-friendly features, they stand out as reliable solutions for meeting diverse commercial cooling and heating needs, making them a popular choice for many businesses.