Carrier 48AK, 48EW, 48EY024-068 Gas Valve Adjustment, Cooling Charging Chart 48EJ,EK,EW,EY024-034

Page 93

Power Failure — The economizer damper motor is a spring return design. In event of power failure, dampers will re- turn to fully closed position until power is restored.

Refrigerant Charge — Amount of refrigerant charge is listed on unit nameplate and in Tables 1A and 1B. Refer to Carrier GTAC II; Module 5; Charging, Recovery, Recycling, and Reclamation section for charging methods and procedures.

Unit panels must be in place when unit is operating during charging procedure.

NOTE: Do not use recycled refrigerant as it may contain contaminants.

NO CHARGE — Use standard evacuating techniques. After evacuating system, weigh in the specified amount of refriger- ant (refer to Tables 1A and 1B).

LOW CHARGE COOLING — Using appropriate cooling charging chart (see Fig. 71-74), add or remove refrigerant until conditions of the appropriate chart are met. Note that charging chart is different from those normally used. An accurate pres- sure gage and temperature sensing device are required. Mea- sure liquid line pressure at the liquid line service valve using pressure gage. Connect temperature sensing device to the liq- uid line near the liquid line service valve and insulate it so that outdoor ambient temperature does not affect reading.

Using the above temperature and pressure readings, find the intersect point on the appropriate cooling charging chart. If in- tersection point on chart is above line, add refrigerant. If inter- section point on chart is below line, carefully reclaim some of the charge. Recheck suction pressure as charge is adjusted.

NOTE: Indoor-air cfm must be within normal operating range of unit. All outdoor fans must be operating.

Thermostatic Expansion Valve (TXV) — Each circuit has a TXV. The TXV is nonadjustable and is factory set to main- tain 10 to 13° F superheat leaving the evaporator coil. The TXV controls flow of liquid refrigerant to the evaporator coils.

Gas Valve Adjustment

NATURAL GAS — The 2-stage gas valve opens and closes in response to the thermostat or limit control.

When power is supplied to valve terminals 3 and 4, the pilot valve opens to the preset position. When power is supplied to terminals 1 and 2, the main valve opens to its preset position.

The regular factory setting is stamped on the valve body (3.5 in. wg).

To adjust regulator:

1.Set thermostat at setting for no call for heat.

2.Turn main gas valve to OFF position.

3.Remove 1/8-in. pipe plug from manifold. Install a water manometer pressure-measuring device.

4.Set main gas valve to ON position.

5.Set thermostat at setting to call for heat (high fire).

6.Remove screw cap covering regulator adjustment screw (See Fig. 75).

7.Turn adjustment screw clockwise to increase pressure or counterclockwise to decrease pressure.

8.Once desired pressure is established, set unit to no call for heat (3.3-in. wg high fire).

9.Turn main gas valve to OFF position.

10.Remove pressure-measuring device and replace 1/8-in. pipe plug and screw cap.

11.Turn main gas valve to ON position and check heating operation.

Fig. 71 — Cooling Charging Chart,

48EJ,EK,EW,EY024-034

Fig. 72 — Cooling Charging Chart,

48EJ,EK,EW,EY038-048

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Contents Installation, Start-Up Service Instructions Instructions on Make Unit Duct ConnectionsRoof Curb 48AJ,AK020-030 and 48EJ,EK024-034 Units Roof Curb 48AJ,AK034-050 and 48EJ,EK038-048 Units Roof Curb 48AJ,AK060 and 48EJ,EK054-068 Units Page Base Unit Dimensions 48AJ,AK020-030 Base Unit Dimensions 48AJ,AK035-050 Base Unit Dimensions 48AJ,AK060 Base Unit Dimensions 48AW,AY020-030 Base Unit Dimensions 48AW,AY035-050 Base Unit Dimensions 48W,AY060 Base Unit Dimensions 48EJ,EK024-034 Base Unit Dimensions 48EJ,EK038-048 Base Unit Dimensions 48EJ,EK054-068 Base Unit Dimensions 48EW,EY024-034 Base Unit Dimensions 48EW,EY038-048 Base Unit Dimensions 48EW,EY054-068 AT Each Corner % AT Each Corner % 48EJ,EW,EK,EYD024 Rigging Weights 48AJ,AK,AW,AY Units48EJ,EW,EK,EYD028 48EJ,EW,EK,EYD030Unit 48AJ,AK,AW,AY Physical Data 48AJ,AK,AW,AY UnitsQuantity Rows...Fins/in Unit 48EJ,EK,EW,EY Physical Data 48EJ,EK,EW,EY Units06D537 06EA250 06EA265 Quantity...Type Ckt 1, Ckt Operating Weights Air Distribution Thru-the-Bottom Evaporator Fan Motor DataCombustion Fan Housing Location Install Flue Hood48A,E Series Staged Gas Implementation Number of Stages Model Number Position Heat Size HtstgtypStages Thermistor Designations Supply-Air Thermistor Connections Indoor Air Quality Sensor Configuration Make Electrical Connections COM CCNSIO DIPElectrical Data 48AJ,AK,AW,AY Units Unbalanced 3-Phase Supply VoltageMin Max RLA LRAQty 30.8/28.0 180.5/177.7 225/225 236.3/230.9 Range Exhaust FAN Motor Electrical Data 48EJ,EK,EW,EY UnitsFLA LRA MCA Mocp EW,EYFLA LRA MCA Mocp EW,EY 54.0 23.6 41.6 FLA NECRLA GND Ground Field Power Wiring ConnectionsEquip CCBGND IFCOFC Carrier Comfort Network Indoor-Fan Circuit CCN IFC PescIndoor-Fan Relay Terminal Block Color Code Recommendations CCN Connection Approved Shielded CablesSpace Temperature Averaging Wiring Make Outdoor-Air Inlet AdjustmentsAdding Seal Strip to Top of Hood Sides Adding Seal Strip to Sides of Hood Top Mounting Flange Mounting Angle With Tabs Attached to Filter Track Assembly Differential Enthalpy Control and Sensor Control Control Point Curve APPROX. DEG Psychrometric Chart for Enthalpy ControlBarometric Relief Damper and Power Exhaust Mounting Details Unit Size 80.5 79.5 48EJ,EK,EW,EY024-054120.5 119.5 48EJ,EK,EW,EY058-068 Motormaster III Sensor Location 48EJ,EK,EW,EY054-064 Side Return Air Conversion Field ModificationsSTART-UP In. wg Pressure Control Signal VFD SET PointParameter Group Default Value Carrier Default Program Parameter ValuesMotor Standard Efficiency High Efficiency Typical Factory Wiring Optional Field Wiring Building Pressure Signal Level Setting DIP Switch ConfigurationOpen ClosedDIP Switch Factory Settings Fan Performance, 48AJ,AK020-030 Vertical Discharge UnitsAirflow 16,000 Fan Performance, 48AJ,AK035 Vertical Discharge Units17,000 18,00019,000 Fan Performance, 48AJ,AK040,050 Vertical Discharge Units20,000 17,000 18,000 19,000 20,000Fan Performance, 48AJ,AK060 Vertical Discharge Units 11,000 12,000 13,000 14,000 15,000 Fan Performance, 48AW,AY020-030 Horizontal Discharge UnitsFan Performance, 48AW,AY035 Horizontal Discharge Units 17,000 18,00013,000 14,000 15,000 16,000 17,000 18,000 Fan Performance, 48AW,AY040,050 Horizontal Discharge Units 19,000 20,00016,000 17,000 18,000 19,000 20,000 26,000 27,000 Fan Performance, 48AW,AY060 Horizontal Discharge UnitsFan Performance, 48EJ,EK024,034 Vertical Discharge Units 19,000 20,000 Available External Static Pressure in. wg Fan Performance, 48EJ,EK038,044 Vertical Discharge UnitsRpm Bhp 000 1066 1096 1125 15,000 16,000 17,000 18,000 19,000 20,000Fan Performance, 48EJ,EK048 Vertical Discharge Units Rpm Bhp000 1086 11.10 1114 11.61 1141 12.14 10,000 949 13.81 970 14.54 990 15.26 Fan Performance, 48EJ,EK054-068 Vertical Discharge Units26,000 27,000 Available External Static Pressure in. wg Fan Performance, 48EW,EY054-068 Horizontal Discharge Units10,000 956 12.99 976 13.66 996 14.32 20,000 21,000 22,000 23,000 24,000 25,000 26,000 27,000ESP Airflow LOW Speed Medium Speed High SpeedAir Quality Limits Motor LimitationsSequence of Operation Software Control Link Points User Defined Set PointsPage COM Common Heat Interlock Relay WiringStage Gas System Inputs/Outputs Staged Gas System ComponentsFunction Location Input DescriptionNavigator Display Menu Structure Navigator DisplayVersion Enabled Occupied Morning Temperature Software HeatDEG. F Reset ConditionField-Supplied Smoke Detector Wiring Cooling Capacity Staging Table, CV Units with 2 Compressors Smoke Control ModesDevice Pressurization Smoke Purge Evacuation Fire Shutdown StagesService Typical Gas Heating Section Manufacturer Lubricant LubricationBelt Tension Adjustment To adjust belt tension Evaporator Fan Service and ReplacementEvaporator-Fan Motor Replacement Condenser-Fan AdjustmentCooling Charging Chart 48EJ,EK,EW,EY024-034 Gas Valve AdjustmentCooling Charging Chart 48EJ,EK,EW,EY054-068 Protective Devices Indoor Voltage Wire Voltage Wire06D-537 208/230-3-60 Following fan motors have two 20 HP 208/230-3-60Typical 48EK VAV 24-V Control Circuit Typical CV 24-V Control Circuit Typical 48EK VAV 115-V Control Circuit Typical 48EJ CV 115-V Control Circuit 101 102 Troubleshooting Typical Refrigerant Circuiting 48AJ,AK,AW,AY027,030 Typical Refrigerant Circuiting 48AJ,AK,AW,AY035 Typical Refrigerant Circuiting 48EJ,EK,EW,EY038,044 Typical Refrigerant Circuiting 48AJ,AK,AW,AY040,050 Typical Refrigerant Circuiting 48EJ,EK,EW,EY048 Typical Refrigerant Circuiting 48EJ,EK,EW,EY054 Typical Refrigerant Circuiting 48AJ,AK,AW,AY060 Typical Refrigerant Circuiting 48EJ,EK,EW,EY064 Typical Refrigerant Circuiting 48EJ,EK,EW,EY068 IGC Control Heating and Cooling Control Board LED Alarms IGC Control Board LED AlarmsO Channel Designations Base Module VAV O Channel Designations Base Module CVTerminal no Assignment IAQService Training START-UP Checklist General
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48EJ, 48AJ, 48AK, 48EK, 48AY020-060 specifications

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