Carrier 48EW, 48EY024-068, 48AW, 48AY020-060, 48EK DIP Switch Configuration, Setting, Open, Closed

Page 64

DIP switch 6 configures the Time Guard® override and, when used with the field test function, sets the minimum damper position

DIP switch 7 configures the unit for gas heat or electric heat

DIP switch 8 configures the unit for heat pump or air conditioner operation.

Crankcase Heater — Units are equipped with crank- case heaters. Crankcase heaters are energized as long as there is power supplied to unit. Crankcase heaters deenergize while compressors are running.

IMPORTANT: To prevent damage to compressors, crank- case heater should be energized 24-hours prior to start-up.

Evaporator Fan — Fan belt and fixed pulleys are factory-installed. See Tables 19-33 for fan performance and motor limitations data. Remove tape from fan pulley, and be sure that fans rotate in the proper direction. See Table 34 for air

quantity limits. Static pressure drop for power exhaust is negli- gible. To alter fan performance, see Evaporator Fan Perfor- mance Adjustment section on page 91.

Condenser Fans and Motors — Condenser fans and motors are factory set. Refer to Condenser-Fan Adjustment section on page 92 as required. Be sure that fans rotate in the proper direction. Fan no. 2 (48AJ,AK,AW,AY020-030 and 48EJ,EK,EW,EY024-034), fans no. 3 and 4 (48AJ,AK,AW, AY035-050 and 48EJ,EK,EW,EY038-054), and fans no. 4, 5, and 6 (48AJ,AK,AW,AY060 and 48EJ,EK,EW,EY058-068) are cycled on the outdoor-air temperature.

The VFD will always provide the proper phase sequence to the indoor-fan motor to operate in the proper rotation regard- less of the phase sequence to the unit. If on start-up, the outdoor fans operate backwards but the indoor fan operates in the cor- rect direction, reverse any two leads to the unit main terminal block and all fans will operate in the correct direction.

Table 16A — Power Exhaust Default Set Points (48AJ,AK,AW,AY020-050 and 48EJ,EK,EW,EY024-048)

STAGE

OFFSET

DIFFERENTIAL

OFF VOLTAGE

ON VOLTAGE

OFF STATIC PRESSURE

(in.wg)

 

 

 

 

 

1

50%

3%

6.0

6.3

0.00

2

55%

3%

6.5

6.8

0.06

3

60%

3%

7.0

7.3

0.12

4

64%

3%

7.4

7.7

0.18

Table 16B — Power Exhaust Default Set Points (48AJ,AK,AW,AY060 and 48EJ,EK,EW,EY054-068)

STAGE

OFFSET

DIFFERENTIAL

OFF VOLTAGE

ON VOLTAGE

OFF STATIC PRESSURE

(in.wg)

 

 

 

 

 

1

50%

3%

6.0

6.3

0.00

2

55%

3%

6.5

6.8

0.06

3

60%

3%

7.0

7.3

0.12

4

65%

3%

7.5

7.8

0.19

5

70%

3%

8.0

8.3

0.25

6

75%

3%

8.5

8.8

0.31

Table 17 — DIP Switch Configuration

SETTING

1

2

3

4

5

6

7

8

 

 

 

 

 

VAV —

 

 

 

 

 

VAV — Space Sensor

 

 

Occupied

Time Guard® Override

 

 

 

 

Installed

 

 

Heat

ON

 

 

OPEN

VAV

 

Expansion

Field Test

Enabled

 

Gas Heat

Heat Pump

 

Board

ON

CV —

IN CONJUNCTION

Operation

 

 

 

 

 

 

CV — CCN or Sensors

 

 

Modulated

WITH FIELD TEST

 

 

 

 

Used

 

 

Power

— Set Minimum

 

 

 

 

 

 

 

Exhaust

Damper Position

 

 

 

 

 

 

 

VAV —

 

 

 

 

 

VAV — No Space Sensor

 

 

Occupied

 

 

 

 

 

 

 

Heat

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Base Control

Field Test

Disabled

Time Guard Override

 

Air Conditioner

CLOSED

CV

 

CV —

Electric Heat

 

Board Only

OFF

OFF

Operation

 

 

 

Constant

 

 

 

 

 

 

 

 

 

 

 

CV — Thermostat

 

 

Volume

 

 

 

 

 

 

 

 

Power

 

 

 

 

 

 

 

 

Exhaust

 

 

 

LEGEND

CCN — Carrier Comfort Network

CV — Constant Volume

VAV — Variable Air Volume

NOTES:

1.The OPEN side of the DIP switch is marked ‘‘OPEN.’’ When the rocker switch is on the ‘‘OPEN’’ side of the switch, the switch is OPEN.

2.The configuration of DIP switches 2 and 5 are dependent on DIP switch 1. If DIP switch 1 is set to OPEN (VAV operation), then DIP switches 2 and 5 will configure VAV functions.

3.When the unit is field-tested (DIP switch 4 to OPEN), the func- tion of DIP switch 6 changes and it is used to set the minimum damper position.

4.Recycle power to unit after modifying DIP switches. This will allow the unit to access the new configurations and update its tables.

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Contents Installation, Start-Up Service Instructions Make Unit Duct Connections Instructions onRoof Curb 48AJ,AK020-030 and 48EJ,EK024-034 Units Roof Curb 48AJ,AK034-050 and 48EJ,EK038-048 Units Roof Curb 48AJ,AK060 and 48EJ,EK054-068 Units Page Base Unit Dimensions 48AJ,AK020-030 Base Unit Dimensions 48AJ,AK035-050 Base Unit Dimensions 48AJ,AK060 Base Unit Dimensions 48AW,AY020-030 Base Unit Dimensions 48AW,AY035-050 Base Unit Dimensions 48W,AY060 Base Unit Dimensions 48EJ,EK024-034 Base Unit Dimensions 48EJ,EK038-048 Base Unit Dimensions 48EJ,EK054-068 Base Unit Dimensions 48EW,EY024-034 Base Unit Dimensions 48EW,EY038-048 Base Unit Dimensions 48EW,EY054-068 AT Each Corner % Rigging Weights 48AJ,AK,AW,AY Units AT Each Corner % 48EJ,EW,EK,EYD02448EJ,EW,EK,EYD028 48EJ,EW,EK,EYD030Physical Data 48AJ,AK,AW,AY Units Unit 48AJ,AK,AW,AYQuantity Rows...Fins/in Physical Data 48EJ,EK,EW,EY Units Unit 48EJ,EK,EW,EY06D537 06EA250 06EA265 Quantity...Type Ckt 1, Ckt Operating Weights Evaporator Fan Motor Data Air Distribution Thru-the-BottomInstall Flue Hood Combustion Fan Housing LocationNumber of Stages Model Number Position Heat Size Htstgtyp 48A,E Series Staged Gas ImplementationStages Thermistor Designations Supply-Air Thermistor Connections Indoor Air Quality Sensor Configuration Make Electrical Connections CCN COMSIO DIPUnbalanced 3-Phase Supply Voltage Electrical Data 48AJ,AK,AW,AY UnitsMin Max RLA LRAQty 30.8/28.0 180.5/177.7 225/225 236.3/230.9 Electrical Data 48EJ,EK,EW,EY Units Range Exhaust FAN MotorFLA LRA MCA Mocp EW,EYFLA LRA MCA Mocp EW,EY 54.0 23.6 41.6 NEC FLARLA Field Power Wiring Connections GND GroundCCB EquipGND IFCOFC CCN IFC Pesc Carrier Comfort Network Indoor-Fan CircuitIndoor-Fan Relay Terminal Block CCN Connection Approved Shielded Cables Color Code RecommendationsMake Outdoor-Air Inlet Adjustments Space Temperature Averaging WiringAdding Seal Strip to Top of Hood Sides Adding Seal Strip to Sides of Hood Top Mounting Flange Mounting Angle With Tabs Attached to Filter Track Assembly Differential Enthalpy Control and Sensor Psychrometric Chart for Enthalpy Control Control Control Point Curve APPROX. DEGBarometric Relief Damper and Power Exhaust Mounting Details 80.5 79.5 48EJ,EK,EW,EY024-054 Unit Size120.5 119.5 48EJ,EK,EW,EY058-068 Motormaster III Sensor Location 48EJ,EK,EW,EY054-064 Field Modifications Side Return Air ConversionSTART-UP Pressure Control Signal VFD SET Point In. wgCarrier Default Program Parameter Values Parameter Group Default ValueMotor Standard Efficiency High Efficiency Typical Factory Wiring Optional Field Wiring Building Pressure Signal Level DIP Switch Configuration SettingOpen ClosedFan Performance, 48AJ,AK020-030 Vertical Discharge Units DIP Switch Factory SettingsAirflow Fan Performance, 48AJ,AK035 Vertical Discharge Units 16,00017,000 18,000Fan Performance, 48AJ,AK040,050 Vertical Discharge Units 19,00020,000 17,000 18,000 19,000 20,000Fan Performance, 48AJ,AK060 Vertical Discharge Units Fan Performance, 48AW,AY020-030 Horizontal Discharge Units 11,000 12,000 13,000 14,000 15,00017,000 18,000 Fan Performance, 48AW,AY035 Horizontal Discharge Units13,000 14,000 15,000 16,000 17,000 18,000 19,000 20,000 Fan Performance, 48AW,AY040,050 Horizontal Discharge Units16,000 17,000 18,000 19,000 20,000 Fan Performance, 48AW,AY060 Horizontal Discharge Units 26,000 27,000Fan Performance, 48EJ,EK024,034 Vertical Discharge Units Fan Performance, 48EJ,EK038,044 Vertical Discharge Units 19,000 20,000 Available External Static Pressure in. wgRpm Bhp 000 1066 1096 1125 15,000 16,000 17,000 18,000 19,000 20,000Rpm Bhp Fan Performance, 48EJ,EK048 Vertical Discharge Units000 1086 11.10 1114 11.61 1141 12.14 Fan Performance, 48EJ,EK054-068 Vertical Discharge Units 10,000 949 13.81 970 14.54 990 15.26Fan Performance, 48EW,EY054-068 Horizontal Discharge Units 26,000 27,000 Available External Static Pressure in. wg10,000 956 12.99 976 13.66 996 14.32 20,000 21,000 22,000 23,000 24,000 25,000 26,000 27,000Airflow LOW Speed Medium Speed High Speed ESPMotor Limitations Air Quality LimitsSequence of Operation User Defined Set Points Software Control Link PointsPage Heat Interlock Relay Wiring COM CommonStaged Gas System Components Stage Gas System Inputs/OutputsFunction Location Input DescriptionNavigator Display Navigator Display Menu StructureOccupied Morning Temperature Software Heat Version EnabledDEG. F Reset ConditionField-Supplied Smoke Detector Wiring Smoke Control Modes Cooling Capacity Staging Table, CV Units with 2 CompressorsDevice Pressurization Smoke Purge Evacuation Fire Shutdown StagesService Typical Gas Heating Section Lubrication Manufacturer LubricantEvaporator Fan Service and Replacement Belt Tension Adjustment To adjust belt tensionEvaporator-Fan Motor Replacement Condenser-Fan AdjustmentGas Valve Adjustment Cooling Charging Chart 48EJ,EK,EW,EY024-034Cooling Charging Chart 48EJ,EK,EW,EY054-068 Protective Devices Voltage Wire Indoor Voltage Wire06D-537 208/230-3-60 Following fan motors have two 20 HP 208/230-3-60Typical 48EK VAV 24-V Control Circuit Typical CV 24-V Control Circuit Typical 48EK VAV 115-V Control Circuit Typical 48EJ CV 115-V Control Circuit 101 102 Troubleshooting Typical Refrigerant Circuiting 48AJ,AK,AW,AY027,030 Typical Refrigerant Circuiting 48AJ,AK,AW,AY035 Typical Refrigerant Circuiting 48EJ,EK,EW,EY038,044 Typical Refrigerant Circuiting 48AJ,AK,AW,AY040,050 Typical Refrigerant Circuiting 48EJ,EK,EW,EY048 Typical Refrigerant Circuiting 48EJ,EK,EW,EY054 Typical Refrigerant Circuiting 48AJ,AK,AW,AY060 Typical Refrigerant Circuiting 48EJ,EK,EW,EY064 Typical Refrigerant Circuiting 48EJ,EK,EW,EY068 IGC Control Heating and Cooling IGC Control Board LED Alarms Control Board LED AlarmsO Channel Designations Base Module CV O Channel Designations Base Module VAVTerminal no Assignment IAQService Training START-UP Checklist General
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48EJ, 48AJ, 48AK, 48EK, 48AY020-060 specifications

The Carrier 48EJ, 48AW, 48EK, 48AJ, and 48EY024-068 are cutting-edge rooftop air conditioning units designed for commercial applications. These models are renowned for their reliability, energy efficiency, and innovative technologies aimed at providing optimal indoor comfort.

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