Carrier 48EK Staged Gas System Components, Stage Gas System Inputs/Outputs, Function Location

Page 84

Table 37 — Staged Gas System Components

ITEM

FUNCTION

LOCATION

Heating Controller (SGC)

Logic and Output Relays

Heating section

Supply-Air Thermistors (SAT)

Sense unit leaving-air temperature

Supply duct (factory-provided,

 

 

field-installed)

Cooling Supply Air Set Point

Specify set point for

Heating section, next to SGC

Potentiometer (CLSASP)

tempering heat control

 

 

Set Point Range: 35 to 70 F

 

Heating Supply Air Set Point

Specify set point for First-Stage

Heating section, next to SGC

Potentiometer (HTSASP)

Heating control

 

 

Set Point Range: 80 to 125 F

 

Air Flow Switch (AFS)

Prove Supply Fan operation

Fan supply air plenum

 

 

(factory-installed)

Table 38 — Stage Gas System Inputs/Outputs

 

 

INPUT

DESCRIPTION

Cool1

Relay in parallel with Compressor #1 contactor

Cool2

Relay in parallel with Compressor #2 contactor

Heat1

24V input from Base Unit control

Heat2

24V input from Base Unit control

Fan

Air proving switch (contact closure on rise in static pressure)

Cool Supply Set Point

Potentiometer, (range 35-70 F)

Heat Supply Set Point

Potentiometer, (range 80-125 F)

Supply Air Thermistor (1, 2 and 3)

Field-installed in supply ductwork (P/N HH79NZ016)

Operating Modes — The SGC will operate the unit in one of the following operating modes:

no mode

Cooling Mode

Heating1 Mode

Heating2 Mode

No Mode — In this mode, none of the heat stages are turned on. No mode occurs if the Cool, Heat or Fan inputs are off or the Cool input(s) are on.

Tempering (Cool) Mode — In this mode, the SGC tempers in incoming supply air to maintain the cooling supply air set point. Tempering mode occurs if the Fan input is ON and all Cool and Heat inputs are off.

When the SGC determines that the fan is on and the base unit control is not calling for heat or mechanical cooling, the SGC will stage heat to maintain the cooling set point which is set on the CLSASP potentiometer of the SGC. This set point should be slightly below the supply air set point of the base unit VAV control. Note that the supply-air temperature will still be in the “cooling range.”

Heat1 Mode — Heat1 mode is used on VAV applications as they have one heat stage on the base unit control. CV units have two heat stages and will not operate under Heat1 mode.

In this mode, heat is staged to control supply air temperature to HTSASP. Heat1 mode occurs only if Heat1 is ON and Heat2 is OFF and Cool1 and Cool2 are OFF.

When the base unit control calls for first stage of heat, the SGC will stage heat to maintain the heating set point set on the potentiometer of the SGC. The HIR will be energized to com- mand the zone terminals to open to maintain minimum heating airflow.

Heat2 Mode — Heat2 mode is used on CV applications as they have 2 heat stages on the base unit control. VAV units have only 1 heat stage and will not operate under Heat2 mode.

In this mode, when the base unit calls for the second stage of heat, the SGC will turn on all available heat stages. This mode only occurs if Heat1 and Heat2 are ON and Cool1 and Cool2 are OFF.

Accessory Navigator Display — The Navigator Display is a field-installed accessory. See Fig. 60. Navigator Display is to be connected to LEN connections at communication board

which is attached to the heating and cooling supply air set point potentiometers in heating section. The Navigator Display ac- cessory is required for all units with staged gas control.

The display module provides the user interface to the Staged Gas control system. See Fig. 60. The display has up and down arrow keys, an ESCAPE key, and an ENTER key. These keys are used to navigate through the different levels of the dis- play structure. See Table 39. Press the ESCAPE key until the display is blank to move through the top 11 mode levels indi- cated by LEDs on the bottom left side of the display.

Pressing the ESCAPE and ENTER keys simultaneously will scroll a text description across the display indicating the full meaning of each display acronym. Pressing the ESCAPE and ENTER keys when the display is blank (Mode LED lev- el) will return the display to its default menu of rotating display items. In addition, the password will be disabled requiring that it be entered again before changes can be made to password protected items.

When a specific item is located, the display will flash show- ing the operator, the item, item value, and then the item units (if any). Press the ENTER key to stop the display at the item val- ue. Items in the Configuration and Service Test modes are password protected. The display will flash PASS and WORD when required. Use the ENTER and arrow keys to enter the 4 digits of the password. The default password is 1111.

Changing item values or testing outputs is accomplished in the same manner. Locate and display the desired item. Press the ENTER key to stop the display at the item value. Press the ENTER key again so that the item value flashes. Use the ar- row keys to change the value or state of an item and press the ENTER key to accept it. Press the ESCAPE key and the item, value, or units display will resume. Repeat the process as required for other items.

The unit alarms can be cleared through Navigator display. To check the current alarms, enter the Alarms menu. The first submenu is the CRNT submenu. The CRNT function displays the list of current alarms (maximum of 25). The second sub- menu item is the RCRN (Reset All Current Alarms) function. Press ENTER to reset the current alarms. The next submenu item, HIST, displays the list of cleared alarms (maximum of 20). The HIST function can be cleared with the RHIS function.

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Contents Installation, Start-Up Service Instructions Make Unit Duct Connections Instructions onRoof Curb 48AJ,AK020-030 and 48EJ,EK024-034 Units Roof Curb 48AJ,AK034-050 and 48EJ,EK038-048 Units Roof Curb 48AJ,AK060 and 48EJ,EK054-068 Units Page Base Unit Dimensions 48AJ,AK020-030 Base Unit Dimensions 48AJ,AK035-050 Base Unit Dimensions 48AJ,AK060 Base Unit Dimensions 48AW,AY020-030 Base Unit Dimensions 48AW,AY035-050 Base Unit Dimensions 48W,AY060 Base Unit Dimensions 48EJ,EK024-034 Base Unit Dimensions 48EJ,EK038-048 Base Unit Dimensions 48EJ,EK054-068 Base Unit Dimensions 48EW,EY024-034 Base Unit Dimensions 48EW,EY038-048 Base Unit Dimensions 48EW,EY054-068 AT Each Corner % Rigging Weights 48AJ,AK,AW,AY Units AT Each Corner % 48EJ,EW,EK,EYD02448EJ,EW,EK,EYD028 48EJ,EW,EK,EYD030Physical Data 48AJ,AK,AW,AY Units Unit 48AJ,AK,AW,AYQuantity Rows...Fins/in Physical Data 48EJ,EK,EW,EY Units Unit 48EJ,EK,EW,EY06D537 06EA250 06EA265 Quantity...Type Ckt 1, Ckt Operating Weights Evaporator Fan Motor Data Air Distribution Thru-the-BottomInstall Flue Hood Combustion Fan Housing Location48A,E Series Staged Gas Implementation Number of Stages Model Number Position Heat Size HtstgtypStages Thermistor Designations Supply-Air Thermistor Connections Indoor Air Quality Sensor Configuration Make Electrical Connections CCN COMSIO DIPUnbalanced 3-Phase Supply Voltage Electrical Data 48AJ,AK,AW,AY UnitsMin Max RLA LRAQty 30.8/28.0 180.5/177.7 225/225 236.3/230.9 Electrical Data 48EJ,EK,EW,EY Units Range Exhaust FAN MotorFLA LRA MCA Mocp EW,EYFLA LRA MCA Mocp EW,EY 54.0 23.6 41.6 FLA NECRLA Field Power Wiring Connections GND GroundCCB EquipGND IFCOFC Carrier Comfort Network Indoor-Fan Circuit CCN IFC PescIndoor-Fan Relay Terminal Block CCN Connection Approved Shielded Cables Color Code RecommendationsMake Outdoor-Air Inlet Adjustments Space Temperature Averaging WiringAdding Seal Strip to Top of Hood Sides Adding Seal Strip to Sides of Hood Top Mounting Flange Mounting Angle With Tabs Attached to Filter Track Assembly Differential Enthalpy Control and Sensor Psychrometric Chart for Enthalpy Control Control Control Point Curve APPROX. DEGBarometric Relief Damper and Power Exhaust Mounting Details Unit Size 80.5 79.5 48EJ,EK,EW,EY024-054120.5 119.5 48EJ,EK,EW,EY058-068 Motormaster III Sensor Location 48EJ,EK,EW,EY054-064 Field Modifications Side Return Air ConversionSTART-UP Pressure Control Signal VFD SET Point In. wgCarrier Default Program Parameter Values Parameter Group Default ValueMotor Standard Efficiency High Efficiency Typical Factory Wiring Optional Field Wiring Building Pressure Signal Level DIP Switch Configuration SettingOpen ClosedDIP Switch Factory Settings Fan Performance, 48AJ,AK020-030 Vertical Discharge UnitsAirflow Fan Performance, 48AJ,AK035 Vertical Discharge Units 16,00017,000 18,000Fan Performance, 48AJ,AK040,050 Vertical Discharge Units 19,00020,000 17,000 18,000 19,000 20,000Fan Performance, 48AJ,AK060 Vertical Discharge Units Fan Performance, 48AW,AY020-030 Horizontal Discharge Units 11,000 12,000 13,000 14,000 15,000Fan Performance, 48AW,AY035 Horizontal Discharge Units 17,000 18,00013,000 14,000 15,000 16,000 17,000 18,000 Fan Performance, 48AW,AY040,050 Horizontal Discharge Units 19,000 20,00016,000 17,000 18,000 19,000 20,000 Fan Performance, 48AW,AY060 Horizontal Discharge Units 26,000 27,000Fan Performance, 48EJ,EK024,034 Vertical Discharge Units Fan Performance, 48EJ,EK038,044 Vertical Discharge Units 19,000 20,000 Available External Static Pressure in. wgRpm Bhp 000 1066 1096 1125 15,000 16,000 17,000 18,000 19,000 20,000Fan Performance, 48EJ,EK048 Vertical Discharge Units Rpm Bhp000 1086 11.10 1114 11.61 1141 12.14 Fan Performance, 48EJ,EK054-068 Vertical Discharge Units 10,000 949 13.81 970 14.54 990 15.26Fan Performance, 48EW,EY054-068 Horizontal Discharge Units 26,000 27,000 Available External Static Pressure in. wg10,000 956 12.99 976 13.66 996 14.32 20,000 21,000 22,000 23,000 24,000 25,000 26,000 27,000Airflow LOW Speed Medium Speed High Speed ESPMotor Limitations Air Quality LimitsSequence of Operation User Defined Set Points Software Control Link PointsPage Heat Interlock Relay Wiring COM CommonStaged Gas System Components Stage Gas System Inputs/OutputsFunction Location Input DescriptionNavigator Display Navigator Display Menu StructureOccupied Morning Temperature Software Heat Version EnabledDEG. F Reset ConditionField-Supplied Smoke Detector Wiring Smoke Control Modes Cooling Capacity Staging Table, CV Units with 2 CompressorsDevice Pressurization Smoke Purge Evacuation Fire Shutdown StagesService Typical Gas Heating Section Lubrication Manufacturer LubricantEvaporator Fan Service and Replacement Belt Tension Adjustment To adjust belt tensionEvaporator-Fan Motor Replacement Condenser-Fan AdjustmentGas Valve Adjustment Cooling Charging Chart 48EJ,EK,EW,EY024-034Cooling Charging Chart 48EJ,EK,EW,EY054-068 Protective Devices Voltage Wire Indoor Voltage Wire06D-537 208/230-3-60 Following fan motors have two 20 HP 208/230-3-60Typical 48EK VAV 24-V Control Circuit Typical CV 24-V Control Circuit Typical 48EK VAV 115-V Control Circuit Typical 48EJ CV 115-V Control Circuit 101 102 Troubleshooting Typical Refrigerant Circuiting 48AJ,AK,AW,AY027,030 Typical Refrigerant Circuiting 48AJ,AK,AW,AY035 Typical Refrigerant Circuiting 48EJ,EK,EW,EY038,044 Typical Refrigerant Circuiting 48AJ,AK,AW,AY040,050 Typical Refrigerant Circuiting 48EJ,EK,EW,EY048 Typical Refrigerant Circuiting 48EJ,EK,EW,EY054 Typical Refrigerant Circuiting 48AJ,AK,AW,AY060 Typical Refrigerant Circuiting 48EJ,EK,EW,EY064 Typical Refrigerant Circuiting 48EJ,EK,EW,EY068 IGC Control Heating and Cooling IGC Control Board LED Alarms Control Board LED AlarmsO Channel Designations Base Module CV O Channel Designations Base Module VAVTerminal no Assignment IAQService Training START-UP Checklist General
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48EJ, 48AJ, 48AK, 48EK, 48AY020-060 specifications

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