Carrier 48AK, 48EW, 48EY024-068, 48AW, 48AY020-060, 48EK Motor Standard Efficiency High Efficiency

Page 61

Table 13 — Motor Electronic Thermal Protection (tHr) for Toshiba TOSVERT 130-E3 VFD

 

MOTOR

 

STANDARD EFFICIENCY

 

HIGH EFFICIENCY

Hp

 

kW

IFM

230 V

380V

460V

575V

IFM

230V

460V

 

Letter*

Setting

Setting

Setting

Setting

Letter*

Setting

Setting

 

 

 

5

 

3.73

A

66

100

72

89

L

72

72

7.5

 

5.60

B

100

100

80

76

M

100

80

10

 

7.46

C

96

94

97

91

N

96

100

15

 

11.19

D

78

94

100

100

P

78

100

20

 

14.92

E

87

94

100

95

Q

82

100

25

 

18.65

F

86

84

94

100

R

86

91

30

 

22.38

G

99

92

100

S

86

80

40

 

29.84

H

89

85

85

T

89

85

*IFM Letter refers to the 15th digit (Motor Option) of the unit model number

TOSHIBA TOSVERT VF-S9 VFD — The VFD must be powered up, however, since it is located near the indoor fan, operation of the fan is not desirable. To disable the fan and set the duct static pressure, perform the following procedure:

1.Open the Indoor Fan Circuit Breaker (IFCB). This will shut off power to the VFD.

2.Wait for the VFD display to go blank and the charge lamplight to go out. Remove the VFD cover without touching any interior components. It may take several minutes for the VFD to fully discharge.

A high voltage potential can exist with the indoor fan cir- cuit breaker open. The charge lamp LED, located on the upper left corner of the Toshiba TOSVERT VF-S9 VFD front cover, will indicate charged capacitors. DO NOT TOUCH internal high voltage parts if LED is lit.

3.Remove jumper between R and CC on the terminal block and replace the VFD cover. This will disable the running of the VFD. Refer to Fig. 58.

4.Close the IFCB and energize the Indoor Fan Contactor (IFC). The VFD is now powered but the fan will not operate.

5.On the front of the VFD is a keypad, which is used to change the VFD set point. At this point the drive should be disabled and the display read “OFF”. If the current output frequency is displayed then verify that the R and CC jumpers have been removed.

6.Press either the “DOWN ARROW” or “UP ARROW” key once, this will display the current frequency set point.

7.Press either the “DOWN ARROW” or “UP ARROW” key to change set point to the appropriate duct static set point desired. This number may be adjusted based on the

amount of static pressure (in. wg) required. Refer to the Table 8 to identify the VFD Set Point.

8.Press “ENT” key, to enter the new value. The desired set point value will alternately flash to indicate that the new value has been stored.

IMPORTANT: The Carrier factory default values for the VFD may be different than the default values of the manu- facturer. Refer to the Carrier literature when checking default values. The following default values have been changed from the manufacturer settings to closely match the VFD operation with a Carrier VAV unit. Refer to Tables 14 and 15.

9.Fire-speed override mode is available by contact closure between terminals S1 and CC.

10.If the VFD is to be controlled by an external control sys- tem, other than the factory-supplied duct static pressure transducer, follow these steps:

a.Install a jumper between S2 and CC. This jumper will disable the PID (Proportional Integral Deriva- tive) control loop in the VFD. The VFD is set to follow an external speed reference signal from the control system.

b.Connect the field-supplied speed reference (4-20 mA) signal across terminals II and P24. See Fig. 58.

11.Once all the changes have been made, open the IFCB.

12.Wait for the VFD display to go blank and the charge lamplight to go out. Remove the VFD cover without touching any interior components. It may take several minutes for the VFD to fully discharge.

13.Replace jumper across terminals R and CC.

14.Replace VFD cover.

15.Close the IFCB. The VFD is now powered and the fan will operate.

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Contents Installation, Start-Up Service Instructions Instructions on Make Unit Duct ConnectionsRoof Curb 48AJ,AK020-030 and 48EJ,EK024-034 Units Roof Curb 48AJ,AK034-050 and 48EJ,EK038-048 Units Roof Curb 48AJ,AK060 and 48EJ,EK054-068 Units Page Base Unit Dimensions 48AJ,AK020-030 Base Unit Dimensions 48AJ,AK035-050 Base Unit Dimensions 48AJ,AK060 Base Unit Dimensions 48AW,AY020-030 Base Unit Dimensions 48AW,AY035-050 Base Unit Dimensions 48W,AY060 Base Unit Dimensions 48EJ,EK024-034 Base Unit Dimensions 48EJ,EK038-048 Base Unit Dimensions 48EJ,EK054-068 Base Unit Dimensions 48EW,EY024-034 Base Unit Dimensions 48EW,EY038-048 Base Unit Dimensions 48EW,EY054-068 AT Each Corner % AT Each Corner % 48EJ,EW,EK,EYD024 Rigging Weights 48AJ,AK,AW,AY Units48EJ,EW,EK,EYD028 48EJ,EW,EK,EYD030Unit 48AJ,AK,AW,AY Physical Data 48AJ,AK,AW,AY UnitsQuantity Rows...Fins/in Unit 48EJ,EK,EW,EY Physical Data 48EJ,EK,EW,EY Units06D537 06EA250 06EA265 Quantity...Type Ckt 1, Ckt Operating Weights Air Distribution Thru-the-Bottom Evaporator Fan Motor DataCombustion Fan Housing Location Install Flue HoodNumber of Stages Model Number Position Heat Size Htstgtyp 48A,E Series Staged Gas ImplementationStages Thermistor Designations Supply-Air Thermistor Connections Indoor Air Quality Sensor Configuration Make Electrical Connections COM CCNSIO DIPElectrical Data 48AJ,AK,AW,AY Units Unbalanced 3-Phase Supply VoltageMin Max RLA LRAQty 30.8/28.0 180.5/177.7 225/225 236.3/230.9 Range Exhaust FAN Motor Electrical Data 48EJ,EK,EW,EY UnitsFLA LRA MCA Mocp EW,EYFLA LRA MCA Mocp EW,EY 54.0 23.6 41.6 NEC FLARLA GND Ground Field Power Wiring ConnectionsEquip CCBGND IFCOFC CCN IFC Pesc Carrier Comfort Network Indoor-Fan CircuitIndoor-Fan Relay Terminal Block Color Code Recommendations CCN Connection Approved Shielded CablesSpace Temperature Averaging Wiring Make Outdoor-Air Inlet AdjustmentsAdding Seal Strip to Top of Hood Sides Adding Seal Strip to Sides of Hood Top Mounting Flange Mounting Angle With Tabs Attached to Filter Track Assembly Differential Enthalpy Control and Sensor Control Control Point Curve APPROX. DEG Psychrometric Chart for Enthalpy ControlBarometric Relief Damper and Power Exhaust Mounting Details 80.5 79.5 48EJ,EK,EW,EY024-054 Unit Size120.5 119.5 48EJ,EK,EW,EY058-068 Motormaster III Sensor Location 48EJ,EK,EW,EY054-064 Side Return Air Conversion Field ModificationsSTART-UP In. wg Pressure Control Signal VFD SET PointParameter Group Default Value Carrier Default Program Parameter ValuesMotor Standard Efficiency High Efficiency Typical Factory Wiring Optional Field Wiring Building Pressure Signal Level Setting DIP Switch ConfigurationOpen ClosedFan Performance, 48AJ,AK020-030 Vertical Discharge Units DIP Switch Factory SettingsAirflow 16,000 Fan Performance, 48AJ,AK035 Vertical Discharge Units17,000 18,00019,000 Fan Performance, 48AJ,AK040,050 Vertical Discharge Units20,000 17,000 18,000 19,000 20,000Fan Performance, 48AJ,AK060 Vertical Discharge Units 11,000 12,000 13,000 14,000 15,000 Fan Performance, 48AW,AY020-030 Horizontal Discharge Units17,000 18,000 Fan Performance, 48AW,AY035 Horizontal Discharge Units13,000 14,000 15,000 16,000 17,000 18,000 19,000 20,000 Fan Performance, 48AW,AY040,050 Horizontal Discharge Units16,000 17,000 18,000 19,000 20,000 26,000 27,000 Fan Performance, 48AW,AY060 Horizontal Discharge UnitsFan Performance, 48EJ,EK024,034 Vertical Discharge Units 19,000 20,000 Available External Static Pressure in. wg Fan Performance, 48EJ,EK038,044 Vertical Discharge UnitsRpm Bhp 000 1066 1096 1125 15,000 16,000 17,000 18,000 19,000 20,000Rpm Bhp Fan Performance, 48EJ,EK048 Vertical Discharge Units000 1086 11.10 1114 11.61 1141 12.14 10,000 949 13.81 970 14.54 990 15.26 Fan Performance, 48EJ,EK054-068 Vertical Discharge Units26,000 27,000 Available External Static Pressure in. wg Fan Performance, 48EW,EY054-068 Horizontal Discharge Units10,000 956 12.99 976 13.66 996 14.32 20,000 21,000 22,000 23,000 24,000 25,000 26,000 27,000ESP Airflow LOW Speed Medium Speed High SpeedAir Quality Limits Motor LimitationsSequence of Operation Software Control Link Points User Defined Set PointsPage COM Common Heat Interlock Relay WiringStage Gas System Inputs/Outputs Staged Gas System ComponentsFunction Location Input DescriptionNavigator Display Menu Structure Navigator DisplayVersion Enabled Occupied Morning Temperature Software HeatDEG. F Reset ConditionField-Supplied Smoke Detector Wiring Cooling Capacity Staging Table, CV Units with 2 Compressors Smoke Control ModesDevice Pressurization Smoke Purge Evacuation Fire Shutdown StagesService Typical Gas Heating Section Manufacturer Lubricant LubricationBelt Tension Adjustment To adjust belt tension Evaporator Fan Service and ReplacementEvaporator-Fan Motor Replacement Condenser-Fan AdjustmentCooling Charging Chart 48EJ,EK,EW,EY024-034 Gas Valve AdjustmentCooling Charging Chart 48EJ,EK,EW,EY054-068 Protective Devices Indoor Voltage Wire Voltage Wire06D-537 208/230-3-60 Following fan motors have two 20 HP 208/230-3-60Typical 48EK VAV 24-V Control Circuit Typical CV 24-V Control Circuit Typical 48EK VAV 115-V Control Circuit Typical 48EJ CV 115-V Control Circuit 101 102 Troubleshooting Typical Refrigerant Circuiting 48AJ,AK,AW,AY027,030 Typical Refrigerant Circuiting 48AJ,AK,AW,AY035 Typical Refrigerant Circuiting 48EJ,EK,EW,EY038,044 Typical Refrigerant Circuiting 48AJ,AK,AW,AY040,050 Typical Refrigerant Circuiting 48EJ,EK,EW,EY048 Typical Refrigerant Circuiting 48EJ,EK,EW,EY054 Typical Refrigerant Circuiting 48AJ,AK,AW,AY060 Typical Refrigerant Circuiting 48EJ,EK,EW,EY064 Typical Refrigerant Circuiting 48EJ,EK,EW,EY068 IGC Control Heating and Cooling Control Board LED Alarms IGC Control Board LED AlarmsO Channel Designations Base Module VAV O Channel Designations Base Module CVTerminal no Assignment IAQService Training START-UP Checklist General
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48EJ, 48AJ, 48AK, 48EK, 48AY020-060 specifications

The Carrier 48EJ, 48AW, 48EK, 48AJ, and 48EY024-068 are cutting-edge rooftop air conditioning units designed for commercial applications. These models are renowned for their reliability, energy efficiency, and innovative technologies aimed at providing optimal indoor comfort.

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