Grizzly G0704 owner manual Safety Instructions for Machinery

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SECTION 1: SAFETY

For Your Own Safety, Read Instruction Manual Before Operating this Machine

The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of impor- tance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures.

 

 

Indicates an imminently hazardous situation which, if not avoided,

 

 

 

 

WILL result in death or serious injury.

 

 

Indicates a potentially hazardous situation which, if not avoided,

 

 

 

 

COULd result in death or serious injury.

 

 

 

 

Indicates a potentially hazardous situation which, if not avoided,

 

 

 

 

MAY result in minor or moderate injury. It may also be used to alert

 

 

 

 

against unsafe practices.

NOTICE

This symbol is used to alert the user to useful information about

proper operation of the machine.

Safety Instructions for Machinery

OWNER’S MANUAL. Read and understand this owner’s manual BEFORE using machine. Untrained users can be seriously hurt.

EYE PROTECTION. Always wear ANSI-approved safety glasses or a face shield when operating or observing machinery to reduce the risk of eye injury or blindness from flying particles. Everyday eyeglasses are not approved safety glasses.

HAzARdOUS dUST. Dust created while using machinery may cause cancer, birth defects, or long-term respiratory damage. Be aware of dust hazards associated with each workpiece material, and always wear a NIOSH-approved respirator to reduce your risk.

WEARING PROPER APPAREL. Do not wear clothing, apparel, or jewelry that can become entangled in moving parts. Always tie back or cover long hair. Wear non-slip footwear to avoid accidental slips which could cause a loss of work- piece control.

HEARING PROTECTION. Always wear hear- ing protection when operating or observiing loud machinery. Extended exposure to this noise without hearing protection can cause permanent hearing loss.

MENTAL ALERTNESS. Be mentally alert when running machinery. Never operate under the influence of drugs or alcohol, when tired, or when distracted.

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Model G0704 (Mfg. since 09/09)

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Contents Model G0704 MILL/DRILL with Stand Page Table of Contents Manual Accuracy Contact Info IntroductionMachine Description Identification Electronic Controls Identification G0704 electronic controls identificationMachine Data Sheet Other Features Safety Safety Instructions for MachineryUnattended OPERATION. Never­ leave­ Additional Safety for Mill/Drills Power Supply Minimum Gauge Size 16 AWG 50 ftUnpacking SetupNeeded for Setup Description QtyInventory Contents QtyNot Shown Before cleaning, gather the following CleanupBasic steps for removing rust preventative Weight Load Site ConsiderationsExample of a direct mount setup Moving & Placing MachineMounting to Shop Floor Bolting to Concrete FloorsDrill Chuck Arbor AssemblyTo install the drill chuck onto the arbor To assemble your machinePower Connection Connecting PowerTest Run & Spindle Break-in To test run and break-in the spindle bearingsBasic Controls OperationsSpeed Range Selector Knob Selects low range Digital readout unit controls Operation Overview Digital Readout Unit To use the digital readoutCalculating Spindle Speed To determine the needed spindle speedSpindle Speed Direction To set the spindle speedChanging Spindle Position Using Quill Feed Levers Spindle Height ControlsTo install the drill chuck and arbor Drill ChuckLoading Tooling To install the toolingTo remove the collet To raise or lower the headstock Headstock Travel Axis and RotationTo tilt the headstock to the left or right Longitudinal Feed Table TravelCross Feed H8179 AccessoriesH8177-Worktable with Angle G8683Z-Mini Shop Fox Mobile Base G9322-Boring Head Combo SetH5685-4Rotary Table G5758-Tilt x G5684-R-8 Vertical Collet RackSchedule MaintenanceLubrication Tools Needed Qty To lubricate the leadscrewsHandwheel gears Service TroubleshootingFor proper use and safety To adjust the headstock gibs To adjust the table gibsGibs To adjust the X-axis leadscrew Battery ReplacementTo adjust the Y-axis leadscrew nut To replace the digital readout unit batteryMotor Service To inspect and replace the motor brushesWiring Wiring Safety InstructionsWiring Diagram 110 VACRear panel Side panelParts Column BreakdownColumn Parts List DescriptionElectrical Box Breakdown & Parts List Headstock Breakdown Headstock Parts List Chip Guard Breakdown & Parts List Labels Breakdown & Parts List Model G0704 Mfg. since 09/09 Warranty Card CommentsGrizzly INDUSTRIAL, INC BOX BELLINGHAM, WAWarranty and Returns Warranty and ReturnsOrder Hours a DAY