Grizzly G0704 owner manual Table of Contents

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Table of Contents

INTRODUCTION

2

Manual Accuracy

2

Contact Info

2

Machine Description

2

Identification

3

Electronic Controls Identification

4

SECTION 1: SAFETY

8

Safety Instructions for Machinery

8

Additional Safety for Mill/Drills

10

SECTION 2: POWER SUPPLY

11

SECTION 3: SETUP

13

Needed for Setup

13

Unpacking

13

Inventory

14

Cleanup

15

Site Considerations

16

Moving & Placing Machine

17

Mounting to Shop Floor

18

Assembly

19

Drill Chuck Arbor

19

Power Connection

20

Test Run & Spindle Break-in

21

SECTION 4: OPERATIONS

22

Basic Controls

22

SECTION 5: ACCESSORIES

33

SECTION 6: MAINTENANCE

36

Schedule

36

Lubrication

36

SECTION 7: SERVICE

39

Troubleshooting

39

Gibs

41

Leadscrew Backlash

42

Digital Readout Unit Battery Replacement...

42

Motor Service

43

SECTION 8: WIRING

44

Wiring Safety Instructions

44

Wiring Diagram

45

Electrical Components

46

SECTION 9: PARTS

47

Column Breakdown

47

Column Parts List

48

Electrical Box Breakdown & Parts List

49

Headstock Breakdown

50

Headstock Parts List

51

Chip Guard Breakdown & Parts List

52

Labels Breakdown & Parts List

53

WARRANTY AND RETURNS

57

SECTION 4: OPERATIONS

24

Operation Overview

24

Digital Readout Unit

25

Calculating Spindle Speed

26

Spindle Speed and Direction

27

Spindle Height Controls

28

Drill Chuck

29

Loading Tooling

30

Headstock Travel (Z-Axis and Rotation)

31

Table Travel

32

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Contents Model G0704 MILL/DRILL with Stand Page Table of Contents Introduction Manual Accuracy Contact InfoMachine Description Identification G0704 electronic controls identification Electronic Controls IdentificationMachine Data Sheet Other Features Safety Instructions for Machinery SafetyUnattended OPERATION. Never­ leave­ Additional Safety for Mill/Drills Power Supply 50 ft Minimum Gauge Size 16 AWGDescription Qty SetupNeeded for Setup UnpackingContents Qty InventoryNot Shown Cleanup Before cleaning, gather the followingBasic steps for removing rust preventative Site Considerations Weight LoadMoving & Placing Machine Example of a direct mount setupBolting to Concrete Floors Mounting to Shop FloorTo assemble your machine AssemblyTo install the drill chuck onto the arbor Drill Chuck ArborConnecting Power Power ConnectionTo test run and break-in the spindle bearings Test Run & Spindle Break-inOperations Basic ControlsSpeed Range Selector Knob Selects low range Digital readout unit controls Operation Overview To use the digital readout Digital Readout UnitTo determine the needed spindle speed Calculating Spindle SpeedTo set the spindle speed Spindle Speed DirectionSpindle Height Controls Changing Spindle Position Using Quill Feed LeversDrill Chuck To install the drill chuck and arborTo install the tooling Loading ToolingTo remove the collet Headstock Travel Axis and Rotation To raise or lower the headstockTo tilt the headstock to the left or right Table Travel Longitudinal FeedCross Feed Accessories H8179H8177-Worktable with Angle G9322-Boring Head Combo Set G8683Z-Mini Shop Fox Mobile BaseH5685-4Rotary Table G5684-R-8 Vertical Collet Rack G5758-Tilt xMaintenance ScheduleLubrication To lubricate the leadscrews Tools Needed QtyHandwheel gears Troubleshooting ServiceFor proper use and safety To adjust the table gibs To adjust the headstock gibsGibs To replace the digital readout unit battery Battery ReplacementTo adjust the Y-axis leadscrew nut To adjust the X-axis leadscrewTo inspect and replace the motor brushes Motor ServiceWiring Safety Instructions Wiring110 VAC Wiring DiagramSide panel Rear panelColumn Breakdown PartsDescription Column Parts ListElectrical Box Breakdown & Parts List Headstock Breakdown Headstock Parts List Chip Guard Breakdown & Parts List Labels Breakdown & Parts List Model G0704 Mfg. since 09/09 Comments Warranty CardBOX BELLINGHAM, WA Grizzly INDUSTRIAL, INCWarranty and Returns Warranty and ReturnsOrder Hours a DAY