Grizzly G0704 owner manual Operation Overview

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SECTION 4: OPERATIONS

Operation Overview

The purpose of this overview is to provide the nov- ice machine operator with a basic understanding of how the machine is used during operation, so the machine controls/components discussed later in this manual are easier to understand.

Due to the generic nature of this overview, it is not intended to be an instructional guide. To learn more about specific operations, read this entire manual and seek additional training from expe- rienced machine operators, and do additional research outside of this manual by reading "how- to" books, trade magazines, or websites.

To reduce the risk of serious injury when using this machine, read and understand this entire manual before operating.

Damage to your eyes and lungs could result from using this machine without proper pro- tective gear. Always wear safety glasses and a respirator when operating this machine.

NOTICE

If you have never used this type of machine or equipment before, We strongly rec- ommend that you read books, review industry trade magazines, or get formal training before beginning any projects. Regardless of the content in this section, Grizzly Industrial will not be held liable for accidents caused by lack of training.

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To complete a typical operation, the operator does the following:

1.Loosens the vertical travel locks, then adjusts the headstock height above the table to ensure there is sufficient room to install the tooling in the spindle and the workpiece on the table.

2.Installs the desired tooling for the job.

3.Positions the workpiece as needed for the operation, then clamps the workpiece using applicable clamping devices, or a vise that is already mounted on the table to ensure the workpiece does not move during the milling/ drilling operation.

4.Positions the cutter or drill bit near the workpiece, then tightens vertical travel locks.

5.Selects the appropriate spindle speed for the milling or drilling operation using the speed selector knob and variable spindle speed knob.

6.Unlocks the X- and Y-axis table locks.

7.Wears safety glasses or a face shield.

8.Turns the spindle direction selection knob to the desired direction.

9.Loosens the quill lock lever and uses the quill feed lever or the fine feed knob to set the cut- ting tool height according to the workpiece.

10.For milling operations, uses the table handwheels to move the table so the cutter removes material evenly from the workpiece.

For drilling operations, uses the quill feed lever or fine feed knob to lower the drill bit into the workpiece, then raises the drill bit out of the workpiece using the same controls.

11.Turns the spindle direction knob to the "0" position to stop the spindle.

Model G0704 (Mfg. since 09/09)

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Contents Model G0704 MILL/DRILL with Stand Page Table of Contents Machine Description IntroductionManual Accuracy Contact Info Identification Electronic Controls Identification G0704 electronic controls identificationMachine Data Sheet Other Features Safety Safety Instructions for MachineryUnattended OPERATION. Never­ leave­ Additional Safety for Mill/Drills Power Supply Minimum Gauge Size 16 AWG 50 ftUnpacking SetupNeeded for Setup Description QtyNot Shown Contents QtyInventory Basic steps for removing rust preventative CleanupBefore cleaning, gather the following Weight Load Site ConsiderationsExample of a direct mount setup Moving & Placing MachineMounting to Shop Floor Bolting to Concrete FloorsDrill Chuck Arbor AssemblyTo install the drill chuck onto the arbor To assemble your machinePower Connection Connecting PowerTest Run & Spindle Break-in To test run and break-in the spindle bearingsSpeed Range Selector Knob Selects low range OperationsBasic Controls Digital readout unit controls Operation Overview Digital Readout Unit To use the digital readoutCalculating Spindle Speed To determine the needed spindle speedSpindle Speed Direction To set the spindle speedChanging Spindle Position Using Quill Feed Levers Spindle Height ControlsTo install the drill chuck and arbor Drill ChuckTo remove the collet To install the toolingLoading Tooling To tilt the headstock to the left or right Headstock Travel Axis and RotationTo raise or lower the headstock Cross Feed Table TravelLongitudinal Feed H8177-Worktable with Angle AccessoriesH8179 H5685-4Rotary Table G9322-Boring Head Combo SetG8683Z-Mini Shop Fox Mobile Base G5758-Tilt x G5684-R-8 Vertical Collet RackLubrication MaintenanceSchedule Tools Needed Qty To lubricate the leadscrewsHandwheel gears Service TroubleshootingFor proper use and safety Gibs To adjust the table gibsTo adjust the headstock gibs To adjust the X-axis leadscrew Battery ReplacementTo adjust the Y-axis leadscrew nut To replace the digital readout unit batteryMotor Service To inspect and replace the motor brushesWiring Wiring Safety InstructionsWiring Diagram 110 VACRear panel Side panelParts Column BreakdownColumn Parts List DescriptionElectrical Box Breakdown & Parts List Headstock Breakdown Headstock Parts List Chip Guard Breakdown & Parts List Labels Breakdown & Parts List Model G0704 Mfg. since 09/09 Warranty Card CommentsGrizzly INDUSTRIAL, INC BOX BELLINGHAM, WAWarranty and Returns Warranty and ReturnsOrder Hours a DAY