Grizzly G0704 owner manual Additional Safety for Mill/Drills

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Additional Safety for Mill/Drills

UNDERSTANDING CONTROLS. Make sure you understand the use and operation of all controls.

Safety accessories. Always use a chip guard in addition to your safety glasses when mill- ing/drilling to prevent bodily injury.

WORK HOLDING. Before starting the machine, be certain the workpiece has been properly clamped to the table. NEVER hold the workpiece by hand when using the mill/drill.

CHUCK KEY SAFETY. Always remove your chuck key, drawbar wrench, and any service tools immediately after use.

SPINDLE SPEEDS. Select the spindle speed that is appropriate for the type of work and mate- rial. Allow the mill/drill to gain full speed before beginning a cut.

POWER DISRUPTION. In the event of a local power outage during use of the mill, drill turn OFF all switches to avoid possible sudden start up once power is restored.

SPINDLE DIRECTION CHANGES. Never reverse spindle direction while the spindle is turning.

MACHINE CARE AND MAINTENANCE. Never operate the mill/drill with damaged or worn parts. Maintain your mill/drill in proper working condition. Perform routine inspections and maintenance promptly. Put away adjustment tools after use.

STOPPING SPINDLE. DO NOT stop the mill/drill using your hand against the chuck.

BE ATTENTIVE. DO NOT leave the mill/drill run- ning unattended for any reason.

DISCONNECT POWER. Make sure the mill/drill is turned off, disconnected from its power source and all moving parts have come to a complete stop before starting any inspection, adjustment, or maintenance procedure.

AVOIDING ENTANGLEMENT. Keep loose cloth- ing articles such as sleeves, belts or jewelry items away from the spindle. Never wear gloves when operating the mill/drill.

TOOL HOLDING. Always use the proper tools for the material you are machining. Make sure they are held firmly in the proper tool holder for the job.

CLEAN-UP.DO NOT clear chips by hand. Use a brush, and never clear chips while the spindle is turning.

CUTTING TOOL INSPECTION. Inspect drills and end mills for sharpness, chips, or cracks before each use. Replace dull, chipped, or cracked cut- ting tools immediately. Handle new cutting tools with care. Leading edges are very sharp and can cause lacerations.

EXPERIENCING DIFFICULTIES. If at any time you are experiencing difficulties performing the intended operation, stop using the machine! Contact our Technical Support at (570) 546- 9663.

No list of safety guidelines can be complete. Every shop environment is different. Like all machines there is danger associated with the Model G0704. Accidents are frequently caused by lack of familiarity or failure to pay attention. Use this machine with respect and caution to lessen the possibility of operator injury. If normal safety precautions are overlooked or ignored, serious personal injury may occur.

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Model G0704 (Mfg. since 09/09)

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Contents Model G0704 MILL/DRILL with Stand Page Table of Contents Introduction Manual Accuracy Contact InfoMachine Description Identification Electronic Controls Identification G0704 electronic controls identificationMachine Data Sheet Other Features Safety Safety Instructions for MachineryUnattended OPERATION. Never­ leave­ Additional Safety for Mill/Drills Power Supply Minimum Gauge Size 16 AWG 50 ftSetup Needed for SetupUnpacking Description QtyContents Qty InventoryNot Shown Cleanup Before cleaning, gather the followingBasic steps for removing rust preventative Weight Load Site ConsiderationsExample of a direct mount setup Moving & Placing MachineMounting to Shop Floor Bolting to Concrete FloorsAssembly To install the drill chuck onto the arborDrill Chuck Arbor To assemble your machinePower Connection Connecting PowerTest Run & Spindle Break-in To test run and break-in the spindle bearingsOperations Basic ControlsSpeed Range Selector Knob Selects low range Digital readout unit controls Operation Overview Digital Readout Unit To use the digital readoutCalculating Spindle Speed To determine the needed spindle speedSpindle Speed Direction To set the spindle speedChanging Spindle Position Using Quill Feed Levers Spindle Height ControlsTo install the drill chuck and arbor Drill ChuckTo install the tooling Loading ToolingTo remove the collet Headstock Travel Axis and Rotation To raise or lower the headstockTo tilt the headstock to the left or right Table Travel Longitudinal FeedCross Feed Accessories H8179H8177-Worktable with Angle G9322-Boring Head Combo Set G8683Z-Mini Shop Fox Mobile BaseH5685-4Rotary Table G5758-Tilt x G5684-R-8 Vertical Collet RackMaintenance ScheduleLubrication Tools Needed Qty To lubricate the leadscrewsHandwheel gears Service TroubleshootingFor proper use and safety To adjust the table gibs To adjust the headstock gibsGibs Battery Replacement To adjust the Y-axis leadscrew nutTo adjust the X-axis leadscrew To replace the digital readout unit batteryMotor Service To inspect and replace the motor brushesWiring Wiring Safety InstructionsWiring Diagram 110 VACRear panel Side panelParts Column BreakdownColumn Parts List DescriptionElectrical Box Breakdown & Parts List Headstock Breakdown Headstock Parts List Chip Guard Breakdown & Parts List Labels Breakdown & Parts List Model G0704 Mfg. since 09/09 Warranty Card CommentsGrizzly INDUSTRIAL, INC BOX BELLINGHAM, WAWarranty and Returns Warranty and ReturnsOrder Hours a DAY