Grizzly G0704 owner manual Motor Service, To inspect and replace the motor brushes

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Motor Service

The bearings inside the motor are shielded and lubricated for the life of the bearing and require no routine maintenance.

This motor is equipped with long life carbon brushes. Brush life expectancy is affected by motor loading. Heavy motor loading will result in reduced brush life. If you notice a loss in power or if the motor becomes excessively noisy, inspect the brushes. If the brushes are worn down to 14'' (6mm) or less, it is time to replace them. When checking brushes, be sure to return each brush to the same hole in the same direction that it came from. When replacing old brushes, replace both brushes at the same time.

Tools Needed:

Qty

Hex Wrench 3mm

1

Standard Screwdriver #2

1

To inspect and replace the motor brushes:

1.DISCONNECT MILL/DRILL FROM POWER!

2.Un-install the motor cover by removing the four cap screws that secure it (Figure 58).

Motor Cover

Cap Screw (1 of 4)

Figure 58. Removing motor cover.

Model G0704 (Mfg. since 09/09)

3.Unscrew one of the brush caps to expose the brush assembly (Figure 59).

Brush Cap

Figure 59. Removing brush cap.

4.Remove the old brush assembly. If the brush is worn down to less than 14'' (6mm) then replace it with a new one. Otherwise re-install the brush (Figure 60).

Brush

Assembly

Figure 60. Installing new brush assembly.

5.Replace the brush cap to secure the brush in place.

6.Repeat for second brush assembly on the other side of the motor.

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Contents Model G0704 MILL/DRILL with Stand Page Table of Contents Introduction Manual Accuracy Contact InfoMachine Description Identification G0704 electronic controls identification Electronic Controls IdentificationMachine Data Sheet Other Features Safety Instructions for Machinery SafetyUnattended OPERATION. Never­ leave­ Additional Safety for Mill/Drills Power Supply 50 ft Minimum Gauge Size 16 AWGNeeded for Setup SetupUnpacking Description QtyContents Qty InventoryNot Shown Cleanup Before cleaning, gather the followingBasic steps for removing rust preventative Site Considerations Weight LoadMoving & Placing Machine Example of a direct mount setupBolting to Concrete Floors Mounting to Shop FloorTo install the drill chuck onto the arbor AssemblyDrill Chuck Arbor To assemble your machineConnecting Power Power ConnectionTo test run and break-in the spindle bearings Test Run & Spindle Break-inOperations Basic ControlsSpeed Range Selector Knob Selects low range Digital readout unit controls Operation Overview To use the digital readout Digital Readout UnitTo determine the needed spindle speed Calculating Spindle SpeedTo set the spindle speed Spindle Speed DirectionSpindle Height Controls Changing Spindle Position Using Quill Feed LeversDrill Chuck To install the drill chuck and arborTo install the tooling Loading ToolingTo remove the collet Headstock Travel Axis and Rotation To raise or lower the headstockTo tilt the headstock to the left or right Table Travel Longitudinal FeedCross Feed Accessories H8179H8177-Worktable with Angle G9322-Boring Head Combo Set G8683Z-Mini Shop Fox Mobile BaseH5685-4Rotary Table G5684-R-8 Vertical Collet Rack G5758-Tilt xMaintenance ScheduleLubrication To lubricate the leadscrews Tools Needed QtyHandwheel gears Troubleshooting ServiceFor proper use and safety To adjust the table gibs To adjust the headstock gibsGibs To adjust the Y-axis leadscrew nut Battery ReplacementTo adjust the X-axis leadscrew To replace the digital readout unit batteryTo inspect and replace the motor brushes Motor ServiceWiring Safety Instructions Wiring110 VAC Wiring DiagramSide panel Rear panelColumn Breakdown PartsDescription Column Parts ListElectrical Box Breakdown & Parts List Headstock Breakdown Headstock Parts List Chip Guard Breakdown & Parts List Labels Breakdown & Parts List Model G0704 Mfg. since 09/09 Comments Warranty CardBOX BELLINGHAM, WA Grizzly INDUSTRIAL, INCWarranty and Returns Warranty and ReturnsOrder Hours a DAY