Multiquip manual MDR-9D Inspection, Before Starting, Checking Engine OIL Level, Checking Fuel

Page 18

CAUTION :

Never operate the vibratory roller in a confined area or enclosed structure that does not provide ample free flow

of air.

ALWAYS wear approved eye and hearing protection before operating the vibratory roller.

BEFORE STARTING

1.Read safety instructions at the beginning of manual.

2.Familiarize yourself with the operating and control elements of the machine and

the working environment. This includes obstacles in the working area, bearing capacity of the ground and the necessary safety provisions.

3.Checktheairfilterfordirtanddust.Iftheairfilterisdirty, replace air filter with a new one as required.

4.Check fastening nuts and bolts for tightness. Loose threads may cause damage to the machine when vibrating.

5. Understand the geographical features and regulations of the job site.

6.Clean the vibratory roller, removing dirt and dust, particularly, the bottom of the plate, engine cooling air inlet.

CHECKING ENGINE OIL LEVEL

1.Make sure that the machine is situated in a flat surface so that level measurements will be accurate.

2.Pull out the dipstick from the oil tank (Figure 8).

CAUTION :

DO NOT overfill oil tank.This could cause oil leaks and sluggish operation. Clean cap and surrounding area before opening to prevent dirt from entering tank.

ENGINE OIL

DIPSTICK

HOLDER

Figure 8. Oil Dipstick

MDR-9D — INSPECTION

3.If the oil level is low, fill to the edge of the oil filler hole with the recommended oil type (Table 4). Maximum oil capacity is 2 quarts (1.9 liters).

Table 4. Oil Selection Chart

F

 

C

 

 

 

 

 

 

OIL: SAE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

122

50

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

104

40

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

86

30

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

40

 

68

20

 

5W/30

 

5W/40

 

 

 

10W/30

 

10W/40

 

15W/40

 

 

 

30

 

 

 

 

10W

 

 

 

 

20W/20

 

 

 

50

10

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

32

 

0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

-14

 

-10

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

-4

 

-20

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

-22

 

-30

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

-40

 

-40

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Explosive Fuel

DANGER

Diesel fuel is highly flammable and can be dan- gerous if mishandled. DO NOT smoke while refueling.DO NOT attempt to refuel the vibratory roller if the engine is hot! or running.

CHECKING FUEL

1.Remove the fuel cap located on top of fuel tank.

2.Visuallyinspecttoseeiffuellevelislow. Iffuelislow,replenish with diesel fuel (Figure 9).

3.When refueling, be sure to use a strainer for filtration. DO NOT top-off fuel. Wipe up any spilled fuel.

Figure 9. Refueling

DANGER

Fuel spillage on a hot engine can case a fire or explosion. If fuel spillage occurs, wipe up the spilled fuel completely to prevent fire hazards. NEVER! smoke around or near the roller.

PAGE 18 — MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03)

Image 18
Contents MDR-9D Page Heres HOW to GET Help Table of Contents Parts Ordering Procedures FaxMDR-9D Safety Message Alert Symbols Seriously injured if you do not follow directionsAlways wear approved respiratory protection Always wear approved eye and hearing protectionThis vibratory roller, other General Safety MDR-9D Rules for Safe OperationMDR-9D Rules for Safe Operation Never lift the machine while the engine is runningMDR-9D Operation and Safety Decals MDR-9D Specifications SpecificationsMDR-9D Dimensions Roller DimensionsPage Controls FREQUENCY/SPEEDEngine TransportationMDR-9D General Information Operating on SlopesVibrator Lever Turns the vibration on and off Sprinkler systemCannister to gain access to filter element Engine ComponentsFilter, or a filter in need Checking Engine OIL Level MDR-9D InspectionBefore Starting Checking FuelCheckingthe Clutch BOX OIL Level Checking Hydraulic SystemChekcing the V-BELT Checkingthe Vibrator OIL LevelChecking Levers Checking WatertankPositioningthe Handle BAR Checking Scraper BARMDR-9D START-UP Pull up decompression lever to position 1 and releaseTraveling Stopping MDR-9D OperationVibrating UnloadingMDR-9D LIFTING/TRANSPORTING LiftingTransporting MDR-9D Maintenance Daily ServiceMDR-9D Maintenance Checkingthe Chains Vibration Clutch Adjustment Hydraulic OIL CheckReplacing Hydraulic OIL Hydraulic OIL Filter Check Hdraulic AIR ExtractionForcibly pull the rope to remove the filter Figure Neutral Position Adjustment Unscrewing Right Lock NutMDR-9D -TROUBLESHOOTING Engine TroubleshootingMDR-9D -TROUBLESHOOTING Explanation of Code in Remarks Column Suggested Spare Parts To 3 UnitsMDR-9D Decal Placement Part Name QTY. Remarks MDR-9D Body Assy MDR-9D Body Assy MDR-9D Front Cover Assy MDR-9D Front Cover Assy Cock PT 1/4, BH-1211 ALMDR-9D Axle Assy MDR-9D Axle Assy MDR-9D Axle Assy Tightener Plate Shaft MDR-9D -TRANSMISSION Assy Gear Case MDR-9D Hydraulic Oiltank Assy MDR-9D Hydraulic Oiltank Assy MDR-9D Clutch BOX Assy MDR-9D Clutch BOX Assy MDR-9D Clutch BOX Assy Clutch Lever MDR-9D -VIBRATION Case Assy MDR-9D -VIBRATION Case Assy MDR-9D Upper Control Handle Assy BAR HANDLE, D.C./9D MDR-9D Upper Control Handle Assy Clevis MDR-9D Lower Control Handle Assy Handle BRACKET, Right MDR-9D Battery Assy MDR-9D Battery Assy Hatz 1D81Z Engine Crankcase Assy 03793800 0124905150249101 CYL. PIN 6/20 03793900 03794000Hatz 1D81Z Engine Crankcase ASSY. External Parts Hatz 1D81Z Engine Crankcase ASSY. External Parts Part Name QTY. RemarksHatz 1D81Z Engine Crankshaft Assy 03796000 0126981050087200 50055000Hatz 1D81Z Engine Camshaft Assy 01242000 0379640003796500 04099900Hatz 1D81Z Engine PISTON/RINGS Assy 01265101 0124390101313510 01265201Hatz 1D81Z Engine Cylinder Head Assy Hatz 1D81Z Engine Cylinder Head Assy Hatz 1D81Z Engine Cylinder Head Assy 01493200 5036630050208500 40081700 Ring 12 X 16Hatz 1D81Z Engine Flywheel Assy 50347000 Circlip AS 24 X 04002000 0124431050330200 Ring 19 X 3N 04002500 50330300 Ring 23 X 04007410Hatz 1D81Z Engine OIL Pump Assy 01242401 5032800003797412 03797310Hatz 1D81Z Engine -TIMING Cover Assy 50399000 Circlip 32 X 50417400 0532560050330400 Ring 27 X 2N 04000400 50329500Hatz 1D81Z Engine Fuel Device Assy 50390200 Ring 17 X 50363400 04011700 5033150004000901 04102200Hatz 1D81Z Engine AIR Ducting Assy 04007720 0124622004007601 01246411Hatz 1D81Z Engine Breather Assy 50266100 40021500 Seal Wire 4002140004000100 04037500Hatz 1D81Z Engine Fueltank Assy 03981802 0149420005097600 03981701 Bush 8.4 X 13 X 03981900Hatz 1D81Z Engine Fuel Pump Assy 50331800 0401190004011801 50332301Hatz 1D81Z Engine AIR Filter Assy 04004312 50038900 Stud M 8 X 0400630004006200 50095100Hatz 1D81Z Engine Exhaust Silencer Assy 01471110 0149880050404000 03877300Hatz 1D81Z Engine STARTER/ALTERNATOR Assy 04021000 Bush 6.3 X 12.15 X 50170700 50201200 Stud M 12 X 5035342050380600 01439000Hatz 1D81Z Engine Instrument BOX Assy Instrument BOX Assy34581 BoltHatz 1D81Z Engine Lifting MAGNET/STOPDEVICE Assy 04021800 0125460250343300 Ring 4.6 X 04021400 04021700Effective October 1, 2002 Terms and Conditions of Sale Parts Page Multiquip INC