Multiquip MDR-9D Rules for Safe Operation, Never lift the machine while the engine is running

Page 9

MDR-9D — RULES FOR SAFE OPERATION

NEVER disconnect any "emergency or safety devices". These devices are intended for operator safety. Disconnection of these devices can cause severe injury, bodily harm or even death! Disconnection of any of these devices will void all warranties.

Loading and Unloading (Crane)

Before lifting, make sure that machine parts (hook and vibration insulator) are not damaged and screws are not loosened or lost.

Always make sure crane or lifting device has been properly secured to the hook of guard frame on vibratory roller.

NEVER lift the machine while the engine is running.

Use adequate lifting cable (wire or rope) of sufficient strength.

Use one point suspension hook and lift straight upwards.

NEVER allow any person or animal to stand underneath the machine while lifting.

Try not to lift machine to unnecessary heights.

Transporting

Always shutdown engine before transporting.

Tighten fuel tank cap securely and close fuel cock to prevent fuel from spilling.

Drain fuel when transporting vibratory roller over long distances or bad roads.

Always tie-down the vibratory roller during transportation by securing the roller's guard frame with rope.

ALWAYS know the location of the nearest and first aid kit.

In emergencies always know the location of the nearest phone or keep a phone on the job site. Also know the phone numbers of the nearest ambulance, doctor and fire department. This information will be invaluable in the case of an emergency.

Emergencies

ALWAYS know the location of the nearest fire extinguisher.

Maintenance Safety

NEVER lubricate components or attempt service on a running machine.

ALWAYS allow the machine a proper amount of time to cool before servicing.

Keep the machinery in proper running condition.

Fix damage to the machine immediately and always replace broken parts.

Dispose of hazardous waste properly. Examples of potentially hazardous waste are used motor oil, fuel and fuel filters.

DO NOT use food or plastic containers to dispose of hazardous waste.

DO NOT pour waste, oil or fuel directly onto the ground, down a drain or into any water source.

MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 9

Image 9
Contents MDR-9D Page Heres HOW to GET Help Table of Contents Fax Parts Ordering ProceduresSeriously injured if you do not follow directions MDR-9D Safety Message Alert SymbolsAlways wear approved respiratory protection Always wear approved eye and hearing protectionThis vibratory roller, other MDR-9D Rules for Safe Operation General SafetyNever lift the machine while the engine is running MDR-9D Rules for Safe OperationMDR-9D Operation and Safety Decals Specifications MDR-9D SpecificationsRoller Dimensions MDR-9D DimensionsPage Engine FREQUENCY/SPEEDControls TransportationOperating on Slopes MDR-9D General InformationSprinkler system Vibrator Lever Turns the vibration on and offCannister to gain access to filter element Engine ComponentsFilter, or a filter in need Before Starting MDR-9D InspectionChecking Engine OIL Level Checking FuelChekcing the V-BELT Checking Hydraulic SystemCheckingthe Clutch BOX OIL Level Checkingthe Vibrator OIL LevelPositioningthe Handle BAR Checking WatertankChecking Levers Checking Scraper BARMDR-9D START-UP Pull up decompression lever to position 1 and releaseTraveling Vibrating MDR-9D OperationStopping UnloadingMDR-9D LIFTING/TRANSPORTING LiftingTransporting Daily Service MDR-9D MaintenanceMDR-9D Maintenance Checkingthe Chains Vibration Clutch Adjustment Hydraulic OIL CheckReplacing Hydraulic OIL Hydraulic OIL Filter Check Hdraulic AIR ExtractionForcibly pull the rope to remove the filter Figure Unscrewing Right Lock Nut Neutral Position AdjustmentEngine Troubleshooting MDR-9D -TROUBLESHOOTINGMDR-9D -TROUBLESHOOTING Explanation of Code in Remarks Column To 3 Units Suggested Spare PartsMDR-9D Decal Placement Part Name QTY. Remarks MDR-9D Body Assy MDR-9D Body Assy MDR-9D Front Cover Assy Cock PT 1/4, BH-1211 AL MDR-9D Front Cover AssyMDR-9D Axle Assy MDR-9D Axle Assy MDR-9D Axle Assy Tightener Plate Shaft MDR-9D -TRANSMISSION Assy Gear Case MDR-9D Hydraulic Oiltank Assy MDR-9D Hydraulic Oiltank Assy MDR-9D Clutch BOX Assy MDR-9D Clutch BOX Assy MDR-9D Clutch BOX Assy Clutch Lever MDR-9D -VIBRATION Case Assy MDR-9D -VIBRATION Case Assy MDR-9D Upper Control Handle Assy BAR HANDLE, D.C./9D MDR-9D Upper Control Handle Assy Clevis MDR-9D Lower Control Handle Assy Handle BRACKET, Right MDR-9D Battery Assy MDR-9D Battery Assy Hatz 1D81Z Engine Crankcase Assy 50249101 CYL. PIN 6/20 03793900 0124905103793800 03794000Hatz 1D81Z Engine Crankcase ASSY. External Parts Part Name QTY. Remarks Hatz 1D81Z Engine Crankcase ASSY. External PartsHatz 1D81Z Engine Crankshaft Assy 50087200 0126981003796000 50055000Hatz 1D81Z Engine Camshaft Assy 03796500 0379640001242000 04099900Hatz 1D81Z Engine PISTON/RINGS Assy 01313510 0124390101265101 01265201Hatz 1D81Z Engine Cylinder Head Assy Hatz 1D81Z Engine Cylinder Head Assy Hatz 1D81Z Engine Cylinder Head Assy 50208500 5036630001493200 40081700 Ring 12 X 16Hatz 1D81Z Engine Flywheel Assy 50330200 Ring 19 X 3N 04002500 0124431050347000 Circlip AS 24 X 04002000 50330300 Ring 23 X 04007410Hatz 1D81Z Engine OIL Pump Assy 03797412 5032800001242401 03797310Hatz 1D81Z Engine -TIMING Cover Assy 50330400 Ring 27 X 2N 04000400 0532560050399000 Circlip 32 X 50417400 50329500Hatz 1D81Z Engine Fuel Device Assy 04000901 5033150050390200 Ring 17 X 50363400 04011700 04102200Hatz 1D81Z Engine AIR Ducting Assy 04007601 0124622004007720 01246411Hatz 1D81Z Engine Breather Assy 04000100 40021500 Seal Wire 4002140050266100 04037500Hatz 1D81Z Engine Fueltank Assy 05097600 0149420003981802 03981701 Bush 8.4 X 13 X 03981900Hatz 1D81Z Engine Fuel Pump Assy 04011801 0401190050331800 50332301Hatz 1D81Z Engine AIR Filter Assy 04006200 50038900 Stud M 8 X 0400630004004312 50095100Hatz 1D81Z Engine Exhaust Silencer Assy 50404000 0149880001471110 03877300Hatz 1D81Z Engine STARTER/ALTERNATOR Assy 50380600 50201200 Stud M 12 X 5035342004021000 Bush 6.3 X 12.15 X 50170700 01439000Instrument BOX Assy Hatz 1D81Z Engine Instrument BOX AssyBolt 34581Hatz 1D81Z Engine Lifting MAGNET/STOPDEVICE Assy 50343300 Ring 4.6 X 04021400 0125460204021800 04021700Effective October 1, 2002 Terms and Conditions of Sale Parts Page Multiquip INC