Multiquip MDR-9D manual Vibrator Lever Turns the vibration on and off, Sprinkler system

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MDR-9D —VIBRATORY ROLLER COMPONENTS

Figure 6. MDR-9D Vibratory Roller

Components

Figure 6 illustrates the location of the major components for the MDR-9D Vibratory Roller. The function of each component is described below:

1.

Handle Bar – When operating the roller, this handle is to

 

be in the downward position. When the roller is to be

 

stored, move the handle bar to the upright position.

2.

Hand Grip – When operating the roller, use this hand grip

 

to maneuver the roller. Also has dead man device, when

 

pressed or hit while traveling in reverse, causes the travel

 

lever to return to neutral position to stop the machine.

3.

Travel Lever – Push the lever forward, the roller will move

 

in a forward direction, pull the lever backwards, the roller

 

will move in backwards direction. Placing the lever in the

 

middle (midway) will cause the roller not to move (neutral).

4.Vibrator Lever – Turns the vibration on and off.

5.Hydraulic OilTank/Cap – Stores hydraulic fluid.Open cap to fill with recommended hydraulic oil (Shell Tellus #46).

6. V-Belt Cover – Remove this cover to gain access to the v-belts. NEVER run the vibratory roller without the v-belt cover. If the v-belt cover is not installed, the possibility exist that your hand may get caught between the v-belt and clutch, thus causing serious injury and bodily harm.

7. Engine – This vibratory roller uses a HATZ 1D81Z diesel engine. Refer to the owner’s manual for engine information and related topics.

8.Vibrator Lever (on the body of machine) – Turns the vibration on and off.

9.

Water Tank – Holds 6 gallons (23 liters) of water for the

 

sprinkler system.

10.

Shock Absorber -

11. Scraper Bar – This bar helps prevent buildup of material between the drum and the frame.

12. Vibration Rollers – 18-inch diameter steel drums that provide the compaction force in the compaction and patching of asphalt-type surfaces.

13.Checking Cover for Chains – Take off the cover to check and lubricate chains.

14.WaterValves– Turn on the water sprinkling system.

15.Hydraulic Oil Gauge – Indicates the hydraulic oil level.

PAGE 16 — MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03)

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Contents MDR-9D Page Heres HOW to GET Help Table of Contents Parts Ordering Procedures FaxMDR-9D Safety Message Alert Symbols Seriously injured if you do not follow directionsAlways wear approved eye and hearing protection Always wear approved respiratory protectionThis vibratory roller, other General Safety MDR-9D Rules for Safe OperationMDR-9D Rules for Safe Operation Never lift the machine while the engine is runningMDR-9D Operation and Safety Decals MDR-9D Specifications SpecificationsMDR-9D Dimensions Roller DimensionsPage FREQUENCY/SPEED EngineControls TransportationMDR-9D General Information Operating on SlopesVibrator Lever Turns the vibration on and off Sprinkler systemEngine Components Cannister to gain access to filter elementFilter, or a filter in need MDR-9D Inspection Before StartingChecking Engine OIL Level Checking FuelChecking Hydraulic System Chekcing the V-BELTCheckingthe Clutch BOX OIL Level Checkingthe Vibrator OIL LevelChecking Watertank Positioningthe Handle BARChecking Levers Checking Scraper BARPull up decompression lever to position 1 and release MDR-9D START-UPTraveling MDR-9D Operation VibratingStopping UnloadingLifting MDR-9D LIFTING/TRANSPORTINGTransporting MDR-9D Maintenance Daily ServiceMDR-9D Maintenance Checkingthe Chains Hydraulic OIL Check Vibration Clutch AdjustmentReplacing Hydraulic OIL Hdraulic AIR Extraction Hydraulic OIL Filter CheckForcibly pull the rope to remove the filter Figure Neutral Position Adjustment Unscrewing Right Lock NutMDR-9D -TROUBLESHOOTING Engine TroubleshootingMDR-9D -TROUBLESHOOTING Explanation of Code in Remarks Column Suggested Spare Parts To 3 UnitsMDR-9D Decal Placement Part Name QTY. Remarks MDR-9D Body Assy MDR-9D Body Assy MDR-9D Front Cover Assy MDR-9D Front Cover Assy Cock PT 1/4, BH-1211 ALMDR-9D Axle Assy MDR-9D Axle Assy MDR-9D Axle Assy Tightener Plate Shaft MDR-9D -TRANSMISSION Assy Gear Case MDR-9D Hydraulic Oiltank Assy MDR-9D Hydraulic Oiltank Assy MDR-9D Clutch BOX Assy MDR-9D Clutch BOX Assy MDR-9D Clutch BOX Assy Clutch Lever MDR-9D -VIBRATION Case Assy MDR-9D -VIBRATION Case Assy MDR-9D Upper Control Handle Assy BAR HANDLE, D.C./9D MDR-9D Upper Control Handle Assy Clevis MDR-9D Lower Control Handle Assy Handle BRACKET, Right MDR-9D Battery Assy MDR-9D Battery Assy Hatz 1D81Z Engine Crankcase Assy 01249051 50249101 CYL. PIN 6/20 0379390003793800 03794000Hatz 1D81Z Engine Crankcase ASSY. External Parts Hatz 1D81Z Engine Crankcase ASSY. External Parts Part Name QTY. RemarksHatz 1D81Z Engine Crankshaft Assy 01269810 5008720003796000 50055000Hatz 1D81Z Engine Camshaft Assy 03796400 0379650001242000 04099900Hatz 1D81Z Engine PISTON/RINGS Assy 01243901 0131351001265101 01265201Hatz 1D81Z Engine Cylinder Head Assy Hatz 1D81Z Engine Cylinder Head Assy Hatz 1D81Z Engine Cylinder Head Assy 50366300 5020850001493200 40081700 Ring 12 X 16Hatz 1D81Z Engine Flywheel Assy 01244310 50330200 Ring 19 X 3N 0400250050347000 Circlip AS 24 X 04002000 50330300 Ring 23 X 04007410Hatz 1D81Z Engine OIL Pump Assy 50328000 0379741201242401 03797310Hatz 1D81Z Engine -TIMING Cover Assy 05325600 50330400 Ring 27 X 2N 0400040050399000 Circlip 32 X 50417400 50329500Hatz 1D81Z Engine Fuel Device Assy 50331500 0400090150390200 Ring 17 X 50363400 04011700 04102200Hatz 1D81Z Engine AIR Ducting Assy 01246220 0400760104007720 01246411Hatz 1D81Z Engine Breather Assy 40021500 Seal Wire 40021400 0400010050266100 04037500Hatz 1D81Z Engine Fueltank Assy 01494200 0509760003981802 03981701 Bush 8.4 X 13 X 03981900Hatz 1D81Z Engine Fuel Pump Assy 04011900 0401180150331800 50332301Hatz 1D81Z Engine AIR Filter Assy 50038900 Stud M 8 X 04006300 0400620004004312 50095100Hatz 1D81Z Engine Exhaust Silencer Assy 01498800 5040400001471110 03877300Hatz 1D81Z Engine STARTER/ALTERNATOR Assy 50201200 Stud M 12 X 50353420 5038060004021000 Bush 6.3 X 12.15 X 50170700 01439000Hatz 1D81Z Engine Instrument BOX Assy Instrument BOX Assy34581 BoltHatz 1D81Z Engine Lifting MAGNET/STOPDEVICE Assy 01254602 50343300 Ring 4.6 X 0402140004021800 04021700Effective October 1, 2002 Terms and Conditions of Sale Parts Page Multiquip INC