Multiquip MDR-9D manual

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PAGE 2 — MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03)

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Contents MDR-9D Page Heres HOW to GET Help Table of Contents Parts Ordering Procedures FaxMDR-9D Safety Message Alert Symbols Seriously injured if you do not follow directionsThis vibratory roller, other Always wear approved respiratory protectionAlways wear approved eye and hearing protection General Safety MDR-9D Rules for Safe OperationMDR-9D Rules for Safe Operation Never lift the machine while the engine is runningMDR-9D Operation and Safety Decals MDR-9D Specifications SpecificationsMDR-9D Dimensions Roller DimensionsPage Controls FREQUENCY/SPEEDEngine TransportationMDR-9D General Information Operating on SlopesVibrator Lever Turns the vibration on and off Sprinkler systemFilter, or a filter in need Cannister to gain access to filter elementEngine Components Checking Engine OIL Level MDR-9D InspectionBefore Starting Checking FuelCheckingthe Clutch BOX OIL Level Checking Hydraulic SystemChekcing the V-BELT Checkingthe Vibrator OIL LevelChecking Levers Checking WatertankPositioningthe Handle BAR Checking Scraper BARTraveling MDR-9D START-UPPull up decompression lever to position 1 and release Stopping MDR-9D OperationVibrating UnloadingTransporting MDR-9D LIFTING/TRANSPORTINGLifting MDR-9D Maintenance Daily ServiceMDR-9D Maintenance Checkingthe Chains Replacing Hydraulic OIL Vibration Clutch AdjustmentHydraulic OIL Check Forcibly pull the rope to remove the filter Figure Hydraulic OIL Filter CheckHdraulic AIR Extraction Neutral Position Adjustment Unscrewing Right Lock NutMDR-9D -TROUBLESHOOTING Engine TroubleshootingMDR-9D -TROUBLESHOOTING Explanation of Code in Remarks Column Suggested Spare Parts To 3 UnitsMDR-9D Decal Placement Part Name QTY. Remarks MDR-9D Body Assy MDR-9D Body Assy MDR-9D Front Cover Assy MDR-9D Front Cover Assy Cock PT 1/4, BH-1211 ALMDR-9D Axle Assy MDR-9D Axle Assy MDR-9D Axle Assy Tightener Plate Shaft MDR-9D -TRANSMISSION Assy Gear Case MDR-9D Hydraulic Oiltank Assy MDR-9D Hydraulic Oiltank Assy MDR-9D Clutch BOX Assy MDR-9D Clutch BOX Assy MDR-9D Clutch BOX Assy Clutch Lever MDR-9D -VIBRATION Case Assy MDR-9D -VIBRATION Case Assy MDR-9D Upper Control Handle Assy BAR HANDLE, D.C./9D MDR-9D Upper Control Handle Assy Clevis MDR-9D Lower Control Handle Assy Handle BRACKET, Right MDR-9D Battery Assy MDR-9D Battery Assy Hatz 1D81Z Engine Crankcase Assy 03793800 0124905150249101 CYL. PIN 6/20 03793900 03794000Hatz 1D81Z Engine Crankcase ASSY. External Parts Hatz 1D81Z Engine Crankcase ASSY. External Parts Part Name QTY. RemarksHatz 1D81Z Engine Crankshaft Assy 03796000 0126981050087200 50055000Hatz 1D81Z Engine Camshaft Assy 01242000 0379640003796500 04099900Hatz 1D81Z Engine PISTON/RINGS Assy 01265101 0124390101313510 01265201Hatz 1D81Z Engine Cylinder Head Assy Hatz 1D81Z Engine Cylinder Head Assy Hatz 1D81Z Engine Cylinder Head Assy 01493200 5036630050208500 40081700 Ring 12 X 16Hatz 1D81Z Engine Flywheel Assy 50347000 Circlip AS 24 X 04002000 0124431050330200 Ring 19 X 3N 04002500 50330300 Ring 23 X 04007410Hatz 1D81Z Engine OIL Pump Assy 01242401 5032800003797412 03797310Hatz 1D81Z Engine -TIMING Cover Assy 50399000 Circlip 32 X 50417400 0532560050330400 Ring 27 X 2N 04000400 50329500Hatz 1D81Z Engine Fuel Device Assy 50390200 Ring 17 X 50363400 04011700 5033150004000901 04102200Hatz 1D81Z Engine AIR Ducting Assy 04007720 0124622004007601 01246411Hatz 1D81Z Engine Breather Assy 50266100 40021500 Seal Wire 4002140004000100 04037500Hatz 1D81Z Engine Fueltank Assy 03981802 0149420005097600 03981701 Bush 8.4 X 13 X 03981900Hatz 1D81Z Engine Fuel Pump Assy 50331800 0401190004011801 50332301Hatz 1D81Z Engine AIR Filter Assy 04004312 50038900 Stud M 8 X 0400630004006200 50095100Hatz 1D81Z Engine Exhaust Silencer Assy 01471110 0149880050404000 03877300Hatz 1D81Z Engine STARTER/ALTERNATOR Assy 04021000 Bush 6.3 X 12.15 X 50170700 50201200 Stud M 12 X 5035342050380600 01439000Hatz 1D81Z Engine Instrument BOX Assy Instrument BOX Assy34581 BoltHatz 1D81Z Engine Lifting MAGNET/STOPDEVICE Assy 04021800 0125460250343300 Ring 4.6 X 04021400 04021700Effective October 1, 2002 Terms and Conditions of Sale Parts Page Multiquip INC