Multiquip manual MDR-9D Maintenance, Daily Service

Page 24

MDR-9D — MAINTENANCE

CAUTION:CAUTION:

Inspection and other services should always be carried out on hard and level ground with the engine shutdown.

Fuel piping and connections should be replaced every 2 years.

INSPECTION AND MAINTENANCE SERVICETABLES

1.To make sure your plate vibratory roller is always in good working condition before using, carry out the maintenance inspection in accordance with Tables 4 through 6.

TABLE 5. MDR-9D MACHINE INSPECTION

ITEM

HOURS OF

REMARKS

OPERATION

 

 

 

 

 

Loose or Missing

Every 8 hours

 

Screws

(every day)

 

 

 

 

Damaged Parts

Every 8 hours

 

(every day)

 

 

 

 

 

 

Function of Controlling

Every 8 hours

 

System Part

(every day)

 

 

 

 

Chain Tension

Every 50 hours

See page 26

Adjustment

 

 

 

 

 

 

Initially after 25

 

 

hours, then every

 

 

250 hours (2

 

Hydraulic Oil Filter

months), every

See page 28

Replacement

500 hours (4

 

 

months), every

 

 

1,000 hours

 

 

thereafter.

 

 

 

 

 

Initially, every 4 to

 

 

5 hours. After one

 

Hydraulic Oil Check

week, twice a day.

See page 27

 

After 2 weeks,

 

 

once a day.

 

 

 

 

Hydraulic Oil

Every 1,000 to

See page 27

Replacement

1,500 hours

 

 

 

 

Vibration Clutch Check

As necessary

See page 27

 

 

 

CAUTION:

These inspection intervals are for operation under normal conditions. Adjust your inspection intervals based on the number hours vibratory roller is in use, and particular working conditions.

TABLE 6. MDR-9D ENGINE CHECK

ITEM

HOURS OF OPERATION

 

 

Oil or Fuel Leak

Every 8 hours (every day)

 

 

Tightness of Fastening

Every 8 hours (every day)

Threads

 

 

 

Engine Oil Check and

Every 8 hours (every day)

(Replenish to specified maximum

Replenishment

level)

 

 

 

Air Filter Cleaning

Daily

 

 

Engine Oil Replacement

After first 25 hours then every 250

hours

 

 

 

Engine Oil Filter

Every 250 hours

Replacement

 

 

 

Fuel Filter Replacement

Every 500 hours

 

 

See separate engine manual for details on engine check.

DAILY SERVICE

zCheck for leakage of fuel or oil.

zCheck for loose screws including tightness. See Table 6 below (tightening torque ), for retightening:

TABLE 7. TIGHTENING TORQUE (in. kg/cm) DIAMETER

Material

6mm

8mm

10mm

12mm

14mm

16mm

18mm

20mm

 

 

 

 

 

 

 

 

 

4T

70

150

300

500

750

1,100

1,400

2,000

 

 

 

 

 

 

 

 

 

6-8T

100

250

500

800

1,300

2,000

2,700

3,800

 

 

 

 

 

 

 

 

 

11T

150

400

800

1,200

2,000

2,900

4,200

5,600

 

 

 

 

 

 

 

 

 

*

100

300~

650 ~

 

 

 

 

 

350

700

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

* (In case counter-part is of aluminum)

(Threads in use with this machine are all right handed)

Material and quality of material is marked on each bolt, and screw.

zRemove soil and clean the bottom of roller.

zCheck the levers, cables and linkage.

zCheck engine oil.

PAGE 24 — MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03)

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Contents MDR-9D Page Heres HOW to GET Help Table of Contents Parts Ordering Procedures FaxMDR-9D Safety Message Alert Symbols Seriously injured if you do not follow directionsAlways wear approved respiratory protection Always wear approved eye and hearing protectionThis vibratory roller, other General Safety MDR-9D Rules for Safe OperationMDR-9D Rules for Safe Operation Never lift the machine while the engine is runningMDR-9D Operation and Safety Decals MDR-9D Specifications SpecificationsMDR-9D Dimensions Roller DimensionsPage FREQUENCY/SPEED EngineControls TransportationMDR-9D General Information Operating on SlopesVibrator Lever Turns the vibration on and off Sprinkler systemCannister to gain access to filter element Engine ComponentsFilter, or a filter in need MDR-9D Inspection Before StartingChecking Engine OIL Level Checking FuelChecking Hydraulic System Chekcing the V-BELTCheckingthe Clutch BOX OIL Level Checkingthe Vibrator OIL LevelChecking Watertank Positioningthe Handle BARChecking Levers Checking Scraper BAR MDR-9D START-UP Pull up decompression lever to position 1 and release Traveling MDR-9D Operation VibratingStopping UnloadingMDR-9D LIFTING/TRANSPORTING LiftingTransporting MDR-9D Maintenance Daily ServiceMDR-9D Maintenance Checkingthe Chains Vibration Clutch Adjustment Hydraulic OIL CheckReplacing Hydraulic OIL Hydraulic OIL Filter Check Hdraulic AIR ExtractionForcibly pull the rope to remove the filter Figure Neutral Position Adjustment Unscrewing Right Lock NutMDR-9D -TROUBLESHOOTING Engine TroubleshootingMDR-9D -TROUBLESHOOTING Explanation of Code in Remarks Column Suggested Spare Parts To 3 UnitsMDR-9D Decal Placement Part Name QTY. Remarks MDR-9D Body Assy MDR-9D Body Assy MDR-9D Front Cover Assy MDR-9D Front Cover Assy Cock PT 1/4, BH-1211 ALMDR-9D Axle Assy MDR-9D Axle Assy MDR-9D Axle Assy Tightener Plate Shaft MDR-9D -TRANSMISSION Assy Gear Case MDR-9D Hydraulic Oiltank Assy MDR-9D Hydraulic Oiltank Assy MDR-9D Clutch BOX Assy MDR-9D Clutch BOX Assy MDR-9D Clutch BOX Assy Clutch Lever MDR-9D -VIBRATION Case Assy MDR-9D -VIBRATION Case Assy MDR-9D Upper Control Handle Assy BAR HANDLE, D.C./9D MDR-9D Upper Control Handle Assy Clevis MDR-9D Lower Control Handle Assy Handle BRACKET, Right MDR-9D Battery Assy MDR-9D Battery Assy Hatz 1D81Z Engine Crankcase Assy 01249051 50249101 CYL. PIN 6/20 0379390003793800 03794000Hatz 1D81Z Engine Crankcase ASSY. External Parts Hatz 1D81Z Engine Crankcase ASSY. External Parts Part Name QTY. RemarksHatz 1D81Z Engine Crankshaft Assy 01269810 5008720003796000 50055000Hatz 1D81Z Engine Camshaft Assy 03796400 0379650001242000 04099900Hatz 1D81Z Engine PISTON/RINGS Assy 01243901 0131351001265101 01265201Hatz 1D81Z Engine Cylinder Head Assy Hatz 1D81Z Engine Cylinder Head Assy Hatz 1D81Z Engine Cylinder Head Assy 50366300 5020850001493200 40081700 Ring 12 X 16Hatz 1D81Z Engine Flywheel Assy 01244310 50330200 Ring 19 X 3N 0400250050347000 Circlip AS 24 X 04002000 50330300 Ring 23 X 04007410Hatz 1D81Z Engine OIL Pump Assy 50328000 0379741201242401 03797310Hatz 1D81Z Engine -TIMING Cover Assy 05325600 50330400 Ring 27 X 2N 0400040050399000 Circlip 32 X 50417400 50329500Hatz 1D81Z Engine Fuel Device Assy 50331500 0400090150390200 Ring 17 X 50363400 04011700 04102200Hatz 1D81Z Engine AIR Ducting Assy 01246220 0400760104007720 01246411Hatz 1D81Z Engine Breather Assy 40021500 Seal Wire 40021400 0400010050266100 04037500Hatz 1D81Z Engine Fueltank Assy 01494200 0509760003981802 03981701 Bush 8.4 X 13 X 03981900Hatz 1D81Z Engine Fuel Pump Assy 04011900 0401180150331800 50332301Hatz 1D81Z Engine AIR Filter Assy 50038900 Stud M 8 X 04006300 0400620004004312 50095100Hatz 1D81Z Engine Exhaust Silencer Assy 01498800 5040400001471110 03877300Hatz 1D81Z Engine STARTER/ALTERNATOR Assy 50201200 Stud M 12 X 50353420 5038060004021000 Bush 6.3 X 12.15 X 50170700 01439000Hatz 1D81Z Engine Instrument BOX Assy Instrument BOX Assy34581 BoltHatz 1D81Z Engine Lifting MAGNET/STOPDEVICE Assy 01254602 50343300 Ring 4.6 X 0402140004021800 04021700Effective October 1, 2002 Terms and Conditions of Sale Parts Page Multiquip INC