Multiquip MDR-9D manual Table of Contents

Page 4

MIKASA MDR-9D-
VIBRATORY ROLLER
Proposition 65 Warning	2
Here's How To Get Help	3
Table Of Contents	4
Parts Ordering Procedures	5
Safety Message Alert Symbols	6-7
Rules for Safe Operation	8-9
Operation and Safety Decals	10
Specifications	11
Dimensions	12
General Information	14-15
Vibratory Roller Components	16
HATZ 1D81Z Engine Components	17
Inspection/Start-Up	18-21
Operation	22
Lifting/Transporting	23
Maintenance	24-29
Troubleshooting	30-31
PARTS ILLUSTRATIONS
Explanation Of Code In Remarks Column	32
Suggested Spare Parts	33
Decal Placement	34-35
Body Assembly	36-37
Front Cover Assembly	38-39
Axle Assembly	40-43
Transmission Assembly	44-45
Hydraulic Oil Tank Assembly	46-47
Clutch Box Assembly	48-51
Vibrator Assembly	52-53
Upper Control Handle Assembly	54-57
Lower Control Handle Assembly	58-59
Battery Assembly	60-61

TABLE OF CONTENTS

Hatz 1D81Z Diesel Engine

Crankcase Assembly	62-63
Crankcase Assembly (External Parts)	64-65
Crankshaft Assembly	66-67
Camshaft Assembly	68-69
Piston/Rings Assembly	70-71
Cylinder Head Assembly	72-75
Flywheel Assembly	76-77
Oil Pump Assembly	78-79
Timing Cover Assembly	80-81
Fuel Device	82-83
Air Ducting Assembly	84-85
Breather Assembly	86-87
Fuel Tank Assembly	88-89
Fuel Pump Assembly	90-91
Air Filter Assembly	92-93
Exhaust Silencer	94-95
Starter/Alternator Assembly	96-97
Instrument Box Assembly	98-99
Lifting Magnet/Stop Device	100-101
Terms and Conditions Of Sale — Parts	102

NOTE	Specification and part
	number are subject to
	change without notice.

PAGE 4 — MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03)

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Contents MDR-9D Page Heres HOW to GET Help Table of Contents Parts Ordering Procedures FaxMDR-9D Safety Message Alert Symbols Seriously injured if you do not follow directionsAlways wear approved eye and hearing protection Always wear approved respiratory protectionThis vibratory roller, other General Safety MDR-9D Rules for Safe OperationMDR-9D Rules for Safe Operation Never lift the machine while the engine is runningMDR-9D Operation and Safety Decals MDR-9D Specifications SpecificationsMDR-9D Dimensions Roller DimensionsPage FREQUENCY/SPEED EngineControls TransportationMDR-9D General Information Operating on SlopesVibrator Lever Turns the vibration on and off Sprinkler systemEngine Components Cannister to gain access to filter elementFilter, or a filter in need MDR-9D Inspection Before StartingChecking Engine OIL Level Checking FuelChecking Hydraulic System Chekcing the V-BELTCheckingthe Clutch BOX OIL Level Checkingthe Vibrator OIL LevelChecking Watertank Positioningthe Handle BARChecking Levers Checking Scraper BARPull up decompression lever to position 1 and release MDR-9D START-UPTraveling MDR-9D Operation VibratingStopping UnloadingLifting MDR-9D LIFTING/TRANSPORTINGTransporting MDR-9D Maintenance Daily ServiceMDR-9D Maintenance Checkingthe Chains Hydraulic OIL Check Vibration Clutch AdjustmentReplacing Hydraulic OIL Hdraulic AIR Extraction Hydraulic OIL Filter CheckForcibly pull the rope to remove the filter Figure Neutral Position Adjustment Unscrewing Right Lock NutMDR-9D -TROUBLESHOOTING Engine TroubleshootingMDR-9D -TROUBLESHOOTING Explanation of Code in Remarks Column Suggested Spare Parts To 3 UnitsMDR-9D Decal Placement Part Name QTY. Remarks MDR-9D Body Assy MDR-9D Body Assy MDR-9D Front Cover Assy MDR-9D Front Cover Assy Cock PT 1/4, BH-1211 ALMDR-9D Axle Assy MDR-9D Axle Assy MDR-9D Axle Assy Tightener Plate Shaft MDR-9D -TRANSMISSION Assy Gear Case MDR-9D Hydraulic Oiltank Assy MDR-9D Hydraulic Oiltank Assy MDR-9D Clutch BOX Assy MDR-9D Clutch BOX Assy MDR-9D Clutch BOX Assy Clutch Lever MDR-9D -VIBRATION Case Assy MDR-9D -VIBRATION Case Assy MDR-9D Upper Control Handle Assy BAR HANDLE, D.C./9D MDR-9D Upper Control Handle Assy Clevis MDR-9D Lower Control Handle Assy Handle BRACKET, Right MDR-9D Battery Assy MDR-9D Battery Assy Hatz 1D81Z Engine Crankcase Assy 01249051 50249101 CYL. PIN 6/20 0379390003793800 03794000Hatz 1D81Z Engine Crankcase ASSY. External Parts Hatz 1D81Z Engine Crankcase ASSY. External Parts Part Name QTY. RemarksHatz 1D81Z Engine Crankshaft Assy 01269810 5008720003796000 50055000Hatz 1D81Z Engine Camshaft Assy 03796400 0379650001242000 04099900Hatz 1D81Z Engine PISTON/RINGS Assy 01243901 0131351001265101 01265201Hatz 1D81Z Engine Cylinder Head Assy Hatz 1D81Z Engine Cylinder Head Assy Hatz 1D81Z Engine Cylinder Head Assy 50366300 5020850001493200 40081700 Ring 12 X 16Hatz 1D81Z Engine Flywheel Assy 01244310 50330200 Ring 19 X 3N 0400250050347000 Circlip AS 24 X 04002000 50330300 Ring 23 X 04007410Hatz 1D81Z Engine OIL Pump Assy 50328000 0379741201242401 03797310Hatz 1D81Z Engine -TIMING Cover Assy 05325600 50330400 Ring 27 X 2N 0400040050399000 Circlip 32 X 50417400 50329500Hatz 1D81Z Engine Fuel Device Assy 50331500 0400090150390200 Ring 17 X 50363400 04011700 04102200Hatz 1D81Z Engine AIR Ducting Assy 01246220 0400760104007720 01246411Hatz 1D81Z Engine Breather Assy 40021500 Seal Wire 40021400 0400010050266100 04037500Hatz 1D81Z Engine Fueltank Assy 01494200 0509760003981802 03981701 Bush 8.4 X 13 X 03981900Hatz 1D81Z Engine Fuel Pump Assy 04011900 0401180150331800 50332301Hatz 1D81Z Engine AIR Filter Assy 50038900 Stud M 8 X 04006300 0400620004004312 50095100Hatz 1D81Z Engine Exhaust Silencer Assy 01498800 5040400001471110 03877300Hatz 1D81Z Engine STARTER/ALTERNATOR Assy 50201200 Stud M 12 X 50353420 5038060004021000 Bush 6.3 X 12.15 X 50170700 01439000Hatz 1D81Z Engine Instrument BOX Assy Instrument BOX Assy34581 BoltHatz 1D81Z Engine Lifting MAGNET/STOPDEVICE Assy 01254602 50343300 Ring 4.6 X 0402140004021800 04021700Effective October 1, 2002 Terms and Conditions of Sale Parts Page Multiquip INC