Multiquip MDR-9D manual Vibration Clutch Adjustment, Hydraulic OIL Check, Replacing Hydraulic OIL

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CAUTION:

NEVER attempt to check the V-belt with the enginerunning.Severeinjurycan occurifyour hand gets caught between the V-belt and the clutch (Figure 32). Always use safety gloves.

CLUTCH

PULLEY

VIBRATOR

PULLEY

Figure 32. V-Belt Hazard

VIBRATION CLUTCH ADJUSTMENT

1.Remove the protective cover from the clutch by removing the 4 allen screws.

2.Pull out the stop key and turn to the release position (Figure 33).

3.Viewing the clutch from the shifter-pulley side: if the clutch nut is turned to the right, the clearance between the adjusting and pressure plate decreases as the amount of torque increases. Normal adjustment is from 1 to 2 notches.

4.Make sure that the shifting lever is not too stiff. Lever should engage with moderate pressure.

5.After adjustment, return the stop key to the locked position.

Figure 33. Clutch Adjustment

MDR-9D — MAINTENANCE

HYDRAULIC OIL CHECK

1.Check for any oil leakage from the hoses and joints daily.

2.Check hydraulic oil level every 4 to 5 hours after starting operation.

3.After one week of operation, check hydraulic level twice a day .

4.After two weeks of operation, check hydraulic level once a day .

5.Replace hydraulic oil after first 200 hours and in every 1,000 hours of operation.

CAUTION:

Make sure hydraulic oil is at a normal safe operating level. DO NOT over fill.

REPLACING HYDRAULIC OIL

1.Change the hydraulic oil every 1,000 to 1,500 hours of operation. Change the hydraulic oil more often in high ambient temperature operation.

2.Remove the drain plug and hose tank and drain the hydraulic oil.

3.Reinstall the drain plug to the oil tank.

4.Open the tank cap (Figure 34) and fill tank with hydraulic oil. (Capacity: About 4.5 gallons). Use ShellTellus Oil #46 or equivalent.

Figure 34. Hydraulic Oil Change

5. After filling tank, tighten the tank cap firmly with a wrench.

CAUTION:

Make sure that dust , water, and other foreign objects do not enter tank. It is recommended to filter the oil through a cloth.

MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 27

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Contents MDR-9D Page Heres HOW to GET Help Table of Contents Fax Parts Ordering ProceduresSeriously injured if you do not follow directions MDR-9D Safety Message Alert SymbolsAlways wear approved respiratory protection Always wear approved eye and hearing protectionThis vibratory roller, other MDR-9D Rules for Safe Operation General SafetyNever lift the machine while the engine is running MDR-9D Rules for Safe OperationMDR-9D Operation and Safety Decals Specifications MDR-9D SpecificationsRoller Dimensions MDR-9D DimensionsPage Transportation FREQUENCY/SPEEDEngine ControlsOperating on Slopes MDR-9D General InformationSprinkler system Vibrator Lever Turns the vibration on and offCannister to gain access to filter element Engine ComponentsFilter, or a filter in need Checking Fuel MDR-9D InspectionBefore Starting Checking Engine OIL LevelCheckingthe Vibrator OIL Level Checking Hydraulic SystemChekcing the V-BELT Checkingthe Clutch BOX OIL LevelChecking Scraper BAR Checking WatertankPositioningthe Handle BAR Checking LeversMDR-9D START-UP Pull up decompression lever to position 1 and releaseTraveling Unloading MDR-9D OperationVibrating StoppingMDR-9D LIFTING/TRANSPORTING LiftingTransporting Daily Service MDR-9D MaintenanceMDR-9D Maintenance Checkingthe Chains Vibration Clutch Adjustment Hydraulic OIL CheckReplacing Hydraulic OIL Hydraulic OIL Filter Check Hdraulic AIR ExtractionForcibly pull the rope to remove the filter Figure Unscrewing Right Lock Nut Neutral Position AdjustmentEngine Troubleshooting MDR-9D -TROUBLESHOOTINGMDR-9D -TROUBLESHOOTING Explanation of Code in Remarks Column To 3 Units Suggested Spare PartsMDR-9D Decal Placement Part Name QTY. Remarks MDR-9D Body Assy MDR-9D Body Assy MDR-9D Front Cover Assy Cock PT 1/4, BH-1211 AL MDR-9D Front Cover AssyMDR-9D Axle Assy MDR-9D Axle Assy MDR-9D Axle Assy Tightener Plate Shaft MDR-9D -TRANSMISSION Assy Gear Case MDR-9D Hydraulic Oiltank Assy MDR-9D Hydraulic Oiltank Assy MDR-9D Clutch BOX Assy MDR-9D Clutch BOX Assy MDR-9D Clutch BOX Assy Clutch Lever MDR-9D -VIBRATION Case Assy MDR-9D -VIBRATION Case Assy MDR-9D Upper Control Handle Assy BAR HANDLE, D.C./9D MDR-9D Upper Control Handle Assy Clevis MDR-9D Lower Control Handle Assy Handle BRACKET, Right MDR-9D Battery Assy MDR-9D Battery Assy Hatz 1D81Z Engine Crankcase Assy 03794000 0124905150249101 CYL. PIN 6/20 03793900 03793800Hatz 1D81Z Engine Crankcase ASSY. External Parts Part Name QTY. Remarks Hatz 1D81Z Engine Crankcase ASSY. External PartsHatz 1D81Z Engine Crankshaft Assy 50055000 0126981050087200 03796000Hatz 1D81Z Engine Camshaft Assy 04099900 0379640003796500 01242000Hatz 1D81Z Engine PISTON/RINGS Assy 01265201 0124390101313510 01265101Hatz 1D81Z Engine Cylinder Head Assy Hatz 1D81Z Engine Cylinder Head Assy Hatz 1D81Z Engine Cylinder Head Assy 40081700 Ring 12 X 16 5036630050208500 01493200Hatz 1D81Z Engine Flywheel Assy 50330300 Ring 23 X 04007410 0124431050330200 Ring 19 X 3N 04002500 50347000 Circlip AS 24 X 04002000Hatz 1D81Z Engine OIL Pump Assy 03797310 5032800003797412 01242401Hatz 1D81Z Engine -TIMING Cover Assy 50329500 0532560050330400 Ring 27 X 2N 04000400 50399000 Circlip 32 X 50417400Hatz 1D81Z Engine Fuel Device Assy 04102200 5033150004000901 50390200 Ring 17 X 50363400 04011700Hatz 1D81Z Engine AIR Ducting Assy 01246411 0124622004007601 04007720Hatz 1D81Z Engine Breather Assy 04037500 40021500 Seal Wire 4002140004000100 50266100Hatz 1D81Z Engine Fueltank Assy 03981701 Bush 8.4 X 13 X 03981900 0149420005097600 03981802Hatz 1D81Z Engine Fuel Pump Assy 50332301 0401190004011801 50331800Hatz 1D81Z Engine AIR Filter Assy 50095100 50038900 Stud M 8 X 0400630004006200 04004312Hatz 1D81Z Engine Exhaust Silencer Assy 03877300 0149880050404000 01471110Hatz 1D81Z Engine STARTER/ALTERNATOR Assy 01439000 50201200 Stud M 12 X 5035342050380600 04021000 Bush 6.3 X 12.15 X 50170700Instrument BOX Assy Hatz 1D81Z Engine Instrument BOX AssyBolt 34581Hatz 1D81Z Engine Lifting MAGNET/STOPDEVICE Assy 04021700 0125460250343300 Ring 4.6 X 04021400 04021800Effective October 1, 2002 Terms and Conditions of Sale Parts Page Multiquip INC