Multiquip manual MDR-9D Safety Message Alert Symbols

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MDR-9D — SAFETY MESSAGE ALERT SYMBOLS

FORYOUR SAFETY AND THE SAFETY OF OTHERS!

Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the Safety Messages and Operating Instructions could result in injury to yourself and others.

This Owner's Manual has been developed to provide complete instructions for the

NOTEsafe and efficient operation of the Multiquip Model MDR-9D Vibration Roller. Refer to the engine manufacturer’s instructions for data relative to its safe operation.

Before using this vibratory roller, ensure that the operating individual has read and understands all instructions in this manual.

SAFETY MESSAGE ALERT SYMBOLS

The three (3) Safety Messages shown below will inform you about potential hazards that could injure you or others. The Safety Messages specifically address the level of exposure to the operator, and are preceded by one of three words: DANGER, WARNING, or CAUTION.

DANGER: You WILL be KILLED or

SERIOUSLY injured if you do not follow directions.

WARNING: You CAN be KILLED or

SERIOUSLY injured if you do not follow directions.

CAUTION: You CAN be injured if you do not follow directions.

Potential hazards associated with this vibratory roller operation will be referenced with Hazard Symbols which appear throughout this manual, and will be referenced in conjunction with Safety Message Alert Symbols.

HAZARD SYMBOLS

Lethal Exhaust Gases

Engine exhaust gases contain poisonous carbon monoxide. This gas is colorless and odorless, and can cause death if inhaled. NEVER operate this equipment in a confined area or enclosed structure that does not provide ample free flow air.

Explosive Fuel

Diesel fuel is extremely flammable, and its vapors can cause an explosion if ignited. DO NOT start the engine near spilled fuel or combustible fluids. DO NOT fill the fuel tank while the engine is running or hot. DO NOT overfill tank, since spilled fuel could ignite if it comes into contact with hot engine parts or sparks from the ignition system. Store fuel in approved containers, in well-ventilated areas and away from sparks and flames. NEVER use fuel as a cleaning agent.

Burn Hazards

Engine components can generate extreme heat. To prevent burns, DO NOT touch these areas while the engine is running or immediately after operations. Never operate the engine with heat shields or heat guards removed.

Rotating Parts

NEVER operate equipment with covers, or guards removed. Keep fingers, hands, hair and clothing away from all moving parts to prevent injury.

PAGE 6 — MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03)

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Contents MDR-9D Page Heres HOW to GET Help Table of Contents Parts Ordering Procedures FaxMDR-9D Safety Message Alert Symbols Seriously injured if you do not follow directionsAlways wear approved respiratory protection Always wear approved eye and hearing protectionThis vibratory roller, other General Safety MDR-9D Rules for Safe OperationMDR-9D Rules for Safe Operation Never lift the machine while the engine is runningMDR-9D Operation and Safety Decals MDR-9D Specifications SpecificationsMDR-9D Dimensions Roller DimensionsPage Controls FREQUENCY/SPEEDEngine TransportationMDR-9D General Information Operating on SlopesVibrator Lever Turns the vibration on and off Sprinkler systemCannister to gain access to filter element Engine ComponentsFilter, or a filter in need Checking Engine OIL Level MDR-9D InspectionBefore Starting Checking FuelCheckingthe Clutch BOX OIL Level Checking Hydraulic SystemChekcing the V-BELT Checkingthe Vibrator OIL LevelChecking Levers Checking WatertankPositioningthe Handle BAR Checking Scraper BARMDR-9D START-UP Pull up decompression lever to position 1 and releaseTraveling Stopping MDR-9D OperationVibrating UnloadingMDR-9D LIFTING/TRANSPORTING LiftingTransporting MDR-9D Maintenance Daily ServiceMDR-9D Maintenance Checkingthe Chains Vibration Clutch Adjustment Hydraulic OIL CheckReplacing Hydraulic OIL Hydraulic OIL Filter Check Hdraulic AIR ExtractionForcibly pull the rope to remove the filter Figure Neutral Position Adjustment Unscrewing Right Lock NutMDR-9D -TROUBLESHOOTING Engine TroubleshootingMDR-9D -TROUBLESHOOTING Explanation of Code in Remarks Column Suggested Spare Parts To 3 UnitsMDR-9D Decal Placement Part Name QTY. Remarks MDR-9D Body Assy MDR-9D Body Assy MDR-9D Front Cover Assy MDR-9D Front Cover Assy Cock PT 1/4, BH-1211 ALMDR-9D Axle Assy MDR-9D Axle Assy MDR-9D Axle Assy Tightener Plate Shaft MDR-9D -TRANSMISSION Assy Gear Case MDR-9D Hydraulic Oiltank Assy MDR-9D Hydraulic Oiltank Assy MDR-9D Clutch BOX Assy MDR-9D Clutch BOX Assy MDR-9D Clutch BOX Assy Clutch Lever MDR-9D -VIBRATION Case Assy MDR-9D -VIBRATION Case Assy MDR-9D Upper Control Handle Assy BAR HANDLE, D.C./9D MDR-9D Upper Control Handle Assy Clevis MDR-9D Lower Control Handle Assy Handle BRACKET, Right MDR-9D Battery Assy MDR-9D Battery Assy Hatz 1D81Z Engine Crankcase Assy 03793800 0124905150249101 CYL. PIN 6/20 03793900 03794000Hatz 1D81Z Engine Crankcase ASSY. External Parts Hatz 1D81Z Engine Crankcase ASSY. External Parts Part Name QTY. RemarksHatz 1D81Z Engine Crankshaft Assy 03796000 0126981050087200 50055000Hatz 1D81Z Engine Camshaft Assy 01242000 0379640003796500 04099900Hatz 1D81Z Engine PISTON/RINGS Assy 01265101 0124390101313510 01265201Hatz 1D81Z Engine Cylinder Head Assy Hatz 1D81Z Engine Cylinder Head Assy Hatz 1D81Z Engine Cylinder Head Assy 01493200 5036630050208500 40081700 Ring 12 X 16Hatz 1D81Z Engine Flywheel Assy 50347000 Circlip AS 24 X 04002000 0124431050330200 Ring 19 X 3N 04002500 50330300 Ring 23 X 04007410Hatz 1D81Z Engine OIL Pump Assy 01242401 5032800003797412 03797310Hatz 1D81Z Engine -TIMING Cover Assy 50399000 Circlip 32 X 50417400 0532560050330400 Ring 27 X 2N 04000400 50329500Hatz 1D81Z Engine Fuel Device Assy 50390200 Ring 17 X 50363400 04011700 5033150004000901 04102200Hatz 1D81Z Engine AIR Ducting Assy 04007720 0124622004007601 01246411Hatz 1D81Z Engine Breather Assy 50266100 40021500 Seal Wire 4002140004000100 04037500Hatz 1D81Z Engine Fueltank Assy 03981802 0149420005097600 03981701 Bush 8.4 X 13 X 03981900Hatz 1D81Z Engine Fuel Pump Assy 50331800 0401190004011801 50332301Hatz 1D81Z Engine AIR Filter Assy 04004312 50038900 Stud M 8 X 0400630004006200 50095100Hatz 1D81Z Engine Exhaust Silencer Assy 01471110 0149880050404000 03877300Hatz 1D81Z Engine STARTER/ALTERNATOR Assy 04021000 Bush 6.3 X 12.15 X 50170700 50201200 Stud M 12 X 5035342050380600 01439000Hatz 1D81Z Engine Instrument BOX Assy Instrument BOX Assy34581 BoltHatz 1D81Z Engine Lifting MAGNET/STOPDEVICE Assy 04021800 0125460250343300 Ring 4.6 X 04021400 04021700Effective October 1, 2002 Terms and Conditions of Sale Parts Page Multiquip INC
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