Multiquip MDR-9D manual Engine Components, Cannister to gain access to filter element

Page 17

MDR-9D — HATZ 1D81Z ENGINE COMPONENTS

Figure 7. HATZ 1D81Z Engine Components

ENGINE COMPONENTS

Figure 7 illustrates the location of the major engine components of the machine. Each component is described below:

1. Fuel Filler Cap – Remove this cap to add diesel fuel to the fuel tank. Make sure cap is tighten securely. DO NOT over fill.

DANGER

Adding fuel to the tank should be done only when the engine is stopped and has had an opportunity to cool down. In the event of a fuel spill, DO NOT attempt to start the

engine until the fuel residue has been completely wiped up, and the area surrounding the engine is dry.

2.

FuelTank – Diesel engine holds 5.8 quarts of diesel fuel.

3.

Air Cleaner – Prevents dirt and other debris from entering

 

the fuel system. Remove wing-nut on top of air filter

 

cannister to gain access to filter element.

 

 

Operating the engine without

 

 

an air filter, with a damaged air

 

NOTE

filter, or a filter in need of

 

 

replacement will allow dirt to

enter the engine, causing rapid engine wear.

4. Muffler – Used to reduce noise and emissions.

WARNING

Engine components can generate extreme heat. To prevent burns, DO NOT touch these areas while the engine is running or immediately after operating. NEVER

operate the engine with the muffler removed.

7. Oil Filler Cap/Dipstick – Remove this cap to add oil to the oil tank. Use dipstick to check oil level.

8.Oil Drain Plug – Unscrew plug to drain oil from engine crankcase. Dispose of oil in a safe manner.

9. Decompression Lever – Press down before starting engine.To prevent damage to the engine, DO NOT use for any other purpose.

10. Fuel Filter – Controls the flow of diesel fuel to the carburetor. Must be in the ON position when starting and running the engine.

11. Oil Filter – filters oil for contaminates.Replace as necessary.

12.Starting Handle Guide Sleeve – Insert starting handle into the guide sleeve and turn to crank start engine.

MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 17

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Contents MDR-9D Page Heres HOW to GET Help Table of Contents Fax Parts Ordering ProceduresSeriously injured if you do not follow directions MDR-9D Safety Message Alert SymbolsThis vibratory roller, other Always wear approved respiratory protectionAlways wear approved eye and hearing protection MDR-9D Rules for Safe Operation General SafetyNever lift the machine while the engine is running MDR-9D Rules for Safe OperationMDR-9D Operation and Safety Decals Specifications MDR-9D SpecificationsRoller Dimensions MDR-9D DimensionsPage Engine FREQUENCY/SPEEDControls TransportationOperating on Slopes MDR-9D General InformationSprinkler system Vibrator Lever Turns the vibration on and offFilter, or a filter in need Cannister to gain access to filter elementEngine Components Before Starting MDR-9D InspectionChecking Engine OIL Level Checking FuelChekcing the V-BELT Checking Hydraulic SystemCheckingthe Clutch BOX OIL Level Checkingthe Vibrator OIL LevelPositioningthe Handle BAR Checking WatertankChecking Levers Checking Scraper BARTraveling MDR-9D START-UPPull up decompression lever to position 1 and release Vibrating MDR-9D OperationStopping UnloadingTransporting MDR-9D LIFTING/TRANSPORTINGLifting Daily Service MDR-9D MaintenanceMDR-9D Maintenance Checkingthe Chains Replacing Hydraulic OIL Vibration Clutch AdjustmentHydraulic OIL Check Forcibly pull the rope to remove the filter Figure Hydraulic OIL Filter CheckHdraulic AIR Extraction Unscrewing Right Lock Nut Neutral Position AdjustmentEngine Troubleshooting MDR-9D -TROUBLESHOOTINGMDR-9D -TROUBLESHOOTING Explanation of Code in Remarks Column To 3 Units Suggested Spare PartsMDR-9D Decal Placement Part Name QTY. Remarks MDR-9D Body Assy MDR-9D Body Assy MDR-9D Front Cover Assy Cock PT 1/4, BH-1211 AL MDR-9D Front Cover AssyMDR-9D Axle Assy MDR-9D Axle Assy MDR-9D Axle Assy Tightener Plate Shaft MDR-9D -TRANSMISSION Assy Gear Case MDR-9D Hydraulic Oiltank Assy MDR-9D Hydraulic Oiltank Assy MDR-9D Clutch BOX Assy MDR-9D Clutch BOX Assy MDR-9D Clutch BOX Assy Clutch Lever MDR-9D -VIBRATION Case Assy MDR-9D -VIBRATION Case Assy MDR-9D Upper Control Handle Assy BAR HANDLE, D.C./9D MDR-9D Upper Control Handle Assy Clevis MDR-9D Lower Control Handle Assy Handle BRACKET, Right MDR-9D Battery Assy MDR-9D Battery Assy Hatz 1D81Z Engine Crankcase Assy 50249101 CYL. PIN 6/20 03793900 0124905103793800 03794000Hatz 1D81Z Engine Crankcase ASSY. External Parts Part Name QTY. Remarks Hatz 1D81Z Engine Crankcase ASSY. External PartsHatz 1D81Z Engine Crankshaft Assy 50087200 0126981003796000 50055000Hatz 1D81Z Engine Camshaft Assy 03796500 0379640001242000 04099900Hatz 1D81Z Engine PISTON/RINGS Assy 01313510 0124390101265101 01265201Hatz 1D81Z Engine Cylinder Head Assy Hatz 1D81Z Engine Cylinder Head Assy Hatz 1D81Z Engine Cylinder Head Assy 50208500 5036630001493200 40081700 Ring 12 X 16Hatz 1D81Z Engine Flywheel Assy 50330200 Ring 19 X 3N 04002500 0124431050347000 Circlip AS 24 X 04002000 50330300 Ring 23 X 04007410Hatz 1D81Z Engine OIL Pump Assy 03797412 5032800001242401 03797310Hatz 1D81Z Engine -TIMING Cover Assy 50330400 Ring 27 X 2N 04000400 0532560050399000 Circlip 32 X 50417400 50329500Hatz 1D81Z Engine Fuel Device Assy 04000901 5033150050390200 Ring 17 X 50363400 04011700 04102200Hatz 1D81Z Engine AIR Ducting Assy 04007601 0124622004007720 01246411Hatz 1D81Z Engine Breather Assy 04000100 40021500 Seal Wire 4002140050266100 04037500Hatz 1D81Z Engine Fueltank Assy 05097600 0149420003981802 03981701 Bush 8.4 X 13 X 03981900Hatz 1D81Z Engine Fuel Pump Assy 04011801 0401190050331800 50332301Hatz 1D81Z Engine AIR Filter Assy 04006200 50038900 Stud M 8 X 0400630004004312 50095100Hatz 1D81Z Engine Exhaust Silencer Assy 50404000 0149880001471110 03877300Hatz 1D81Z Engine STARTER/ALTERNATOR Assy 50380600 50201200 Stud M 12 X 5035342004021000 Bush 6.3 X 12.15 X 50170700 01439000Instrument BOX Assy Hatz 1D81Z Engine Instrument BOX AssyBolt 34581Hatz 1D81Z Engine Lifting MAGNET/STOPDEVICE Assy 50343300 Ring 4.6 X 04021400 0125460204021800 04021700Effective October 1, 2002 Terms and Conditions of Sale Parts Page Multiquip INC