Multiquip manual MDR-9D Rules for Safe Operation, General Safety

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MDR-9D — RULES FOR SAFE OPERATION

CAUTION:

Failure to follow instructions in this manual may lead to serious injury or even death! This equipment is to be operated by trained and qualified personnel only! This equipment is for industrial use only.

NEVERtouch the hot exhaust manifold, muffler or cylinder. Allow these parts to cool before servicing engine orvibratory roller.

The following safety guidelines should always be used when operating the MIKASA MDR-9D Vibratory Roller.

GENERAL SAFETY

DO NOT operate or service this equipment before readingthisentiremanual.

This equipment should not be operated by persons under 18 years of age.

NEVER operate this equipment without proper protective clothing, shatterproof glasses, steel- toed boots and other protective devices required by the job. ALWAYS wear slip resistant safety shoes or boots.

NEVER operate this equipment when not feeling well due to fatigue, illness or taking medicine.

NEVER operate this equipment under the influence or drugs or alcohol.

NEVER use accessories or attachments, which are not recommended by Multiquip for this equipment. Damage to the equipment and/or injury to user may result.

Manufacturer does not assume responsibility for any accident due to equipment modifications.

Whenever necessary, replace nameplate, operation and safety decals when they become difficult read.

ALWAYS wear proper respiratory (mask), hearing and eye protection equipment when operating the vibratory roller.

HighTemperatures – Allow the engine to cool before adding fuel or performing service and maintenance functions. Contact with hot components can cause serious burns.

The engine of this vibratory roller requires an adequate free flow of cooling air. NEVER operate the vibratory roller in any enclosed or narrow area where free flow of the air is restricted. If the air flow is restricted it will

cause serious damage to the vibratory roller or engine and may cause injury to people and property.Remember the roller’s enginegivesoff DEADLY gases.

ALWAYS refuel in a well-ventilated area, away from sparks and open flames.

ALWAYS use extreme caution when working with flammable liquids. When refueling, stop the engine and allow it to cool. DO NOT smoke around or near the machine. Fire or explosion could result from fuel vapors, or if fuel is spilled on a hot engine.

NEVER operate the vibratory roller in an explosive atmosphere or near combustible

materials. An explosion or fire could result causing severe bodily harm or even death.

Topping-off to filler port is dangerous, as it tends to spill fuel.

ALWAYS store the vibratory roller in a clean, dry location out of the reach of children.

NEVER run engine without air cleaner. Severe engine damage may occur.

NEVER leave the vibratory roller unattended, turn off engine.

CAUTION must always be observed while servicing this vibratory roller. Rotating parts can cause injury if contacted.

DO NOT leave vibratory roller with engine running. Use chock blocks if parking vibratory roller on a grade.

PAGE 8 — MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03)

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Contents MDR-9D Page Heres HOW to GET Help Table of Contents Parts Ordering Procedures FaxMDR-9D Safety Message Alert Symbols Seriously injured if you do not follow directionsThis vibratory roller, other Always wear approved respiratory protectionAlways wear approved eye and hearing protection General Safety MDR-9D Rules for Safe OperationMDR-9D Rules for Safe Operation Never lift the machine while the engine is runningMDR-9D Operation and Safety Decals MDR-9D Specifications SpecificationsMDR-9D Dimensions Roller DimensionsPage FREQUENCY/SPEED EngineControls TransportationMDR-9D General Information Operating on SlopesVibrator Lever Turns the vibration on and off Sprinkler systemFilter, or a filter in need Cannister to gain access to filter elementEngine Components MDR-9D Inspection Before StartingChecking Engine OIL Level Checking FuelChecking Hydraulic System Chekcing the V-BELTCheckingthe Clutch BOX OIL Level Checkingthe Vibrator OIL LevelChecking Watertank Positioningthe Handle BARChecking Levers Checking Scraper BARTraveling MDR-9D START-UPPull up decompression lever to position 1 and release MDR-9D Operation VibratingStopping UnloadingTransporting MDR-9D LIFTING/TRANSPORTINGLifting MDR-9D Maintenance Daily ServiceMDR-9D Maintenance Checkingthe Chains Replacing Hydraulic OIL Vibration Clutch AdjustmentHydraulic OIL Check Forcibly pull the rope to remove the filter Figure Hydraulic OIL Filter CheckHdraulic AIR Extraction Neutral Position Adjustment Unscrewing Right Lock NutMDR-9D -TROUBLESHOOTING Engine TroubleshootingMDR-9D -TROUBLESHOOTING Explanation of Code in Remarks Column Suggested Spare Parts To 3 UnitsMDR-9D Decal Placement Part Name QTY. Remarks MDR-9D Body Assy MDR-9D Body Assy MDR-9D Front Cover Assy MDR-9D Front Cover Assy Cock PT 1/4, BH-1211 ALMDR-9D Axle Assy MDR-9D Axle Assy MDR-9D Axle Assy Tightener Plate Shaft MDR-9D -TRANSMISSION Assy Gear Case MDR-9D Hydraulic Oiltank Assy MDR-9D Hydraulic Oiltank Assy MDR-9D Clutch BOX Assy MDR-9D Clutch BOX Assy MDR-9D Clutch BOX Assy Clutch Lever MDR-9D -VIBRATION Case Assy MDR-9D -VIBRATION Case Assy MDR-9D Upper Control Handle Assy BAR HANDLE, D.C./9D MDR-9D Upper Control Handle Assy Clevis MDR-9D Lower Control Handle Assy Handle BRACKET, Right MDR-9D Battery Assy MDR-9D Battery Assy Hatz 1D81Z Engine Crankcase Assy 01249051 50249101 CYL. PIN 6/20 0379390003793800 03794000Hatz 1D81Z Engine Crankcase ASSY. External Parts Hatz 1D81Z Engine Crankcase ASSY. External Parts Part Name QTY. RemarksHatz 1D81Z Engine Crankshaft Assy 01269810 5008720003796000 50055000Hatz 1D81Z Engine Camshaft Assy 03796400 0379650001242000 04099900Hatz 1D81Z Engine PISTON/RINGS Assy 01243901 0131351001265101 01265201Hatz 1D81Z Engine Cylinder Head Assy Hatz 1D81Z Engine Cylinder Head Assy Hatz 1D81Z Engine Cylinder Head Assy 50366300 5020850001493200 40081700 Ring 12 X 16Hatz 1D81Z Engine Flywheel Assy 01244310 50330200 Ring 19 X 3N 0400250050347000 Circlip AS 24 X 04002000 50330300 Ring 23 X 04007410Hatz 1D81Z Engine OIL Pump Assy 50328000 0379741201242401 03797310Hatz 1D81Z Engine -TIMING Cover Assy 05325600 50330400 Ring 27 X 2N 0400040050399000 Circlip 32 X 50417400 50329500Hatz 1D81Z Engine Fuel Device Assy 50331500 0400090150390200 Ring 17 X 50363400 04011700 04102200Hatz 1D81Z Engine AIR Ducting Assy 01246220 0400760104007720 01246411Hatz 1D81Z Engine Breather Assy 40021500 Seal Wire 40021400 0400010050266100 04037500Hatz 1D81Z Engine Fueltank Assy 01494200 0509760003981802 03981701 Bush 8.4 X 13 X 03981900Hatz 1D81Z Engine Fuel Pump Assy 04011900 0401180150331800 50332301Hatz 1D81Z Engine AIR Filter Assy 50038900 Stud M 8 X 04006300 0400620004004312 50095100Hatz 1D81Z Engine Exhaust Silencer Assy 01498800 5040400001471110 03877300Hatz 1D81Z Engine STARTER/ALTERNATOR Assy 50201200 Stud M 12 X 50353420 5038060004021000 Bush 6.3 X 12.15 X 50170700 01439000Hatz 1D81Z Engine Instrument BOX Assy Instrument BOX Assy34581 BoltHatz 1D81Z Engine Lifting MAGNET/STOPDEVICE Assy 01254602 50343300 Ring 4.6 X 0402140004021800 04021700Effective October 1, 2002 Terms and Conditions of Sale Parts Page Multiquip INC