Hobart Welding Products 3225D Installation, Installing Welding Generator, Connecting The Battery

Page 18

SECTION 4 – INSTALLATION

4-1. Installing Welding Generator

Movement

YDo Not Lift Unit From End

Airflow Clearance

18in

(460 mm)

Location

18 in

18 in

(460 mm)

OR

(460 mm)

18 in

18 in

(460 mm)

(460 mm)

 

OR

Grounding

1

3

Y Always ground

generator

4

 

GND/PE

 

 

frame to vehicle frame to pre-

 

 

 

 

vent electric shock and static

 

 

 

 

electricity hazards.

 

OR

 

1

Generator Base

 

 

 

 

2

Metal Vehicle Frame

 

 

 

3

Equipment Grounding

 

 

 

 

Terminal

 

 

 

Electrically bond generator frame to

 

4

Grounding Cable

 

 

vehicle frame by metal-to-metal

 

Use #10 AWG or larger insulated

2

contact.

2

copper wire.

 

 

 

 

 

Y If unit does not have GFCI re-

 

 

 

 

ceptacles,

use

GFCI-

 

 

 

 

protected extension cord.

install1 12/99 – Ref. ST-800 652 / Ref. ST-800 477-A / ST-158 936-A / S-0854

4-2. Connecting The Battery

YConnect Negative (–)

Cable Last.

–

+

Tools Needed:

1/2 in

ST-156 011-A / Ref. ST-188 448 / S-0756

OM-480 Page 14

Page 17 Page 19
Image 18
Page 17 Page 19
Contents Processes DescriptionFrom Hobart to You Table of Contents Page Electric Shock can kill Symbol UsageArc Welding Hazards ARC Rays can burn eyes and skinEngine Hazards Engine Exhaust Gases can kill Battery Explosion can BlindMoving Parts can cause injury Engine Heat can cause fireRadiation can cause interference Principal Safety StandardsEMF Information ARC Welding can cause interferenceUN Choc É Lectrique peut tuer Signification des symbolesConsignes DE SÉ Curité Lire Avant Utilisation LES Fumé ES ET LES GAZ peuvent ê tre dangereuxDES PIÈ CES Chaudes peuvent provoquer des brû lures graves LE Soudage peut provoquer un in- cendie ou une explosionDES Particules Volantes peuvent blesser les yeux LE Bruit peut affecter l’ouïeLA Chaleur DU Moteur peut pro- voquer un incendie DES Organes Mobiles peuvent provoquer des blessures’EXPLOSION DE LA Batterie peut LA Chute DE L’APPAREIL peut blesserLE Soudage À L’ARC risque de provoquer des interfé rences Principales normes de sé curitéInformation sur les champs é lectromagné tiques Consignes relatives aux stimulateurs cardiaquesSymbols And Definitions DefinitionsSpecifications Weld, Power, And Engine SpecificationsDimensions, Weights, And Operating Angles Fuel Consumption Curve shows typical fuel use under weld or power loadsExceeding duty cycle can damage unit and void warranty Duty Cycle And OverheatingAC Auxiliary Power Volt-Ampere CurvesOptional AC Power Plant Curves Installation Installing Welding GeneratorConnecting The Battery Stop engine and let cool Installing Muffler PipeEngine Prestart Checks FuelInstalling Ether Cylinder Optional Ether Starting Aid Connecting To Weld Output TerminalsPut cap on fitting when cylinder is removed Selecting Weld Cable Sizes 100 ft 30 m Or Less10 100% Duty Cycle Operating the Welding Generator Controls See SectionDescription Of Front Panel Controls See Section Remote A/V ControlOperating Auxiliary Equipment Volt Duplex And Optional Gfci ReceptaclesX 15 a + 120 V x 10 a = 3.0 kVA/kW Circuit Breakers CB1 And CB2 Volt Duplex Receptacle Optional240 V 15 a AC Receptacle RC1 X 10 a + 120 V x 5 a = 3.0 kVA/kWConnecting Optional Auxiliary Power Plant 240 Volt Twistlock Receptacle Optional Maintenance and Troubleshooting Maintenance Label Stop engine Servicing Air CleanerTo Clean air filter HoseServicing Fuel And Lubrication Systems To change oil and filterTo replace primary fuel filter Adjusting Engine Speed Standard ModelsModels With Automatic Idle Optional Overload Protection Servicing Optional Ether Starting Aid Full EmptyInspecting And Cleaning Optional Spark Arrestor TroubleshootingWelding Engine Auxiliary PowerCheck connections to auxiliary power plant see Section Maximum see SectionElectrical Diagram Circuit Diagram For Welding GeneratorRUN-IN Procedure WetstackingBank/grid Run-In Procedure Using Load BankStop engine Do not touch hot exhaust From flammablesRun-In Procedure Using Resistance Grid Auxiliary Power Guidelines Selecting EquipmentGrounding Generator To Truck Or Trailer Frame Earth ground if supplying Grounding When Supplying Building SystemsHow Much Power Does Equipment Require? Amperes x Volts = WattsIndustrial Motors Rating Starting Watts Running Watts Approximate Power Requirements For Industrial MotorsApproximate Power Requirements For Farm/Home Equipment Farm/Home Equipment Rating Starting Watts Running WattsApproximate Power Requirements For Contractor Equipment Contractor Rating Starting Watts Running WattsSingle-Phase Induction Motor Starting Requirements Power Required To Start MotorHow Much Power Can Generator Supply? KVA/HP x HP xSafety practices Power Company ServiceObtain and install correct switch 120 Single-PhaseSelecting Extension Cord Use Shortest Cord Possible Current Load Watts AmperesOM-480 116 Parts List125 124 123 122 71Includes 119 121 120 117 114 106 112 113 111Fig 109 108 110 107 105 102 100 103 104126 65Fig Dia Part Description Mkgs Quantity 128 Panel, Front w/Components -1 Item 111Panel, Front w/Components -1 Item 111 Cont’d Generator Generator -1 Item 114 IncludesPage Page Service SupportContact your Distributor for Hobart Welding ProductsCall
Top Page Image Contents