Hobart Welding Products 3225D Description Of Front Panel Controls See Section, Remote A/V Control

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5-2. Description Of Front Panel Controls (See Section 5-1)

.This unit has a max OCV control circuit that resets the Amperage/Voltage Con- trol to maximum when the arc breaks. When an arc is struck, weld output control returns to the front panel or remote con- trol setting. The Amperage/voltage Con- trol adjusts amperage only when welding and does not adjust open-circuit voltage.

1 Ampere Range Switch

Use switch to select weld amperage range. For most welding applications, use lowest amperage range possible to prevent arc out- ages.

YDo not switch under load.

2 Amperage/Voltage Control

Control adjusts amperage within range selected by Ampere Range switch. Weld out- put would be 140 A DC with controls set as shown (50% of 90 to 190 A).

3DC Voltmeter (Optional)

4DC Ammeter (Optional)

5Remote A/V Switch And Receptacle

(See Section 5-3)

6 Magnetic Shutdown Switch (Optional)

Use switch during start-up to bypass optional engine shutdown system. System stops en- gine if oil pressure is too low or oil temperature is too high.

7 Engine Control Switch

To Start: turn switch to Start while pressing Shutdown switch. Release switches when engine starts.

.If the engine does not start, let engine come to a complete stop before attempt- ing restart.

In Run position, engine runs at weld/power speed. In Run/Idle position (optional), engine runs at idle speed at no load and weld/power speed with load applied.

To Stop: turn switch to Off position.

8 Battery Charging Warning Light

Light goes on when battery is not charging.

9 Oil Pressure Warning Light

Light goes on if oil pressure is too low. If unit has automatic shutdown option, light also goes on if oil temperature is too high.

YStop engine and fix trouble if either light goes on.

10 Ether Starting Aid Switch (Optional)

Push switch up and release while cranking engine to release ether.

YDo not use Ether if engine is running.

11Engine Hour Meter

12Oil Temperature Gauge/Switch (Optional)

13Oil Pressure Gauge/Switch (Optional)

14Polarity Switch (Optional)

Place switch in Straight position for electrode negative, or Reverse position for electrode positive.

15 Manual Shutoff Lever

Use lever to stop engine if engine control switch does not work.

5-3. Remote A/V Control

1 A/V Control Switch

Use switch to select front panel or remote amperage control.

2 Remote A/V Receptacle RC3 Connect optional remote control to

1

2

RC3.

 

 

 

Example: Combination Remote Amperage Control

In Example:

Range = 90 to 190 A

Percentage Of Range = 50%

Max = 140 A DC (50% of 90 to 190)

 

 

 

Max (140 A DC)

 

 

 

Min (66 A DC)

Set Switch

Set Range

Set Percentage

Adjust Optional Remote Control

 

 

 

S-0774

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Contents Description ProcessesFrom Hobart to You Table of Contents Page ARC Rays can burn eyes and skin Symbol UsageArc Welding Hazards Electric Shock can killEngine Hazards Engine Heat can cause fire Battery Explosion can BlindMoving Parts can cause injury Engine Exhaust Gases can killARC Welding can cause interference Principal Safety StandardsEMF Information Radiation can cause interferenceLES Fumé ES ET LES GAZ peuvent ê tre dangereux Signification des symbolesConsignes DE SÉ Curité Lire Avant Utilisation UN Choc É Lectrique peut tuerLE Bruit peut affecter l’ouïe LE Soudage peut provoquer un in- cendie ou une explosionDES Particules Volantes peuvent blesser les yeux DES PIÈ CES Chaudes peuvent provoquer des brû lures gravesLA Chute DE L’APPAREIL peut blesser DES Organes Mobiles peuvent provoquer des blessures’EXPLOSION DE LA Batterie peut LA Chaleur DU Moteur peut pro- voquer un incendieConsignes relatives aux stimulateurs cardiaques Principales normes de sé curitéInformation sur les champs é lectromagné tiques LE Soudage À L’ARC risque de provoquer des interfé rencesDefinitions Symbols And DefinitionsDimensions, Weights, And Operating Angles SpecificationsWeld, Power, And Engine Specifications Duty Cycle And Overheating Curve shows typical fuel use under weld or power loadsExceeding duty cycle can damage unit and void warranty Fuel ConsumptionVolt-Ampere Curves AC Auxiliary PowerOptional AC Power Plant Curves Connecting The Battery InstallationInstalling Welding Generator Fuel Installing Muffler PipeEngine Prestart Checks Stop engine and let coolPut cap on fitting when cylinder is removed Installing Ether Cylinder Optional Ether Starting AidConnecting To Weld Output Terminals 10 100% Duty Cycle Selecting Weld Cable Sizes100 ft 30 m Or Less Controls See Section Operating the Welding GeneratorRemote A/V Control Description Of Front Panel Controls See SectionX 15 a + 120 V x 10 a = 3.0 kVA/kW Operating Auxiliary EquipmentVolt Duplex And Optional Gfci Receptacles X 10 a + 120 V x 5 a = 3.0 kVA/kW Volt Duplex Receptacle Optional240 V 15 a AC Receptacle RC1 Circuit Breakers CB1 And CB2Connecting Optional Auxiliary Power Plant 240 Volt Twistlock Receptacle Optional Maintenance and Troubleshooting Maintenance Label Hose Servicing Air CleanerTo Clean air filter Stop engineTo replace primary fuel filter Servicing Fuel And Lubrication SystemsTo change oil and filter Models With Automatic Idle Optional Adjusting Engine SpeedStandard Models Full Empty Overload Protection Servicing Optional Ether Starting AidWelding Inspecting And Cleaning Optional Spark ArrestorTroubleshooting Maximum see Section Auxiliary PowerCheck connections to auxiliary power plant see Section EngineCircuit Diagram For Welding Generator Electrical DiagramWetstacking RUN-IN ProcedureFrom flammables Run-In Procedure Using Load BankStop engine Do not touch hot exhaust Bank/gridRun-In Procedure Using Resistance Grid Grounding Generator To Truck Or Trailer Frame Auxiliary Power GuidelinesSelecting Equipment Amperes x Volts = Watts Grounding When Supplying Building SystemsHow Much Power Does Equipment Require? Earth ground if supplyingFarm/Home Equipment Rating Starting Watts Running Watts Approximate Power Requirements For Industrial MotorsApproximate Power Requirements For Farm/Home Equipment Industrial Motors Rating Starting Watts Running WattsContractor Rating Starting Watts Running Watts Approximate Power Requirements For Contractor EquipmentKVA/HP x HP x Power Required To Start MotorHow Much Power Can Generator Supply? Single-Phase Induction Motor Starting Requirements120 Single-Phase Power Company ServiceObtain and install correct switch Safety practicesCurrent Load Watts Amperes Selecting Extension Cord Use Shortest Cord PossibleOM-480 114 106 112 113 111Fig 109 108 110 107 105 102 100 103 104 Parts List125 124 123 122 71Includes 119 121 120 117 116126 65Fig Dia Part Description Mkgs Quantity 128 111 Panel, Front w/Components -1 ItemPanel, Front w/Components -1 Item 111 Cont’d Generator Generator -1 Item Includes 114Page Page Support ServiceCall Contact your Distributor forHobart Welding Products