Hobart Welding Products 3225D manual Auxiliary Power, Engine, Maximum see Section

Page 35

B. Auxiliary Power

Trouble

Remedy

 

 

No output at auxiliary power

Reset circuit breaker CB1 and/or CB2 (see Section 6-1 or 6-2).

receptacles.

 

 

 

 

Disconnect equipment from auxiliary power receptacles during start-up.

 

 

 

Have Factory Authorized Service Agent check brushes and slip rings, and field excitation circuit.

 

 

Low or high output at auxiliary power

Check engine speed, and adjust if necessary (see Section 7-5).

receptacles.

 

 

 

Low output at optional auxiliary power

Check engine speed, and adjust if necessary (see Section 7-5).

junction box, or receptacle RC9.

 

 

 

 

If optional remote device is being used, set A/V Control switch in Remote position and remote device at

 

maximum (see Section 5-3).

 

 

 

If optional remote device not being used, set A/V Control switch in Panel position (see Section 5-3).

 

 

 

Check and replace fuses F1, F2, and/or F3, if necessary (see Section 6-3).

 

 

 

Have Factory Authorized Service Agent check brushes and slip rings.

 

 

No output from optional auxiliary power

Check connections to auxiliary power plant (see Section 6-3).

plant; weld output and standard auxiliary

 

power receptacle output okay.

 

 

 

 

Check fuses F1, F2, and F3 and replace if necessary (see Section 6-3).

 

 

C. Engine

Trouble

Remedy

 

 

Engine does not start.

Check fuel level. Open fuel valve (see Section 4-4).

 

 

 

Check optional Magnetic Shutdown switch fuse F and replace if open (see Section 7-6).

 

 

 

Check battery and replace if necessary.

 

 

 

Check connections to Engine Control switch.

 

 

 

Check oil level. Optional automatic shutdown system stops engine if oil pressure gets too low or oil

 

temperature gets too high.

 

 

 

See engine manual.

 

 

 

Have Factory Authorized Service Agent check engine charging system.

 

 

Engine suddenly stops.

Check oil level. Optional automatic shutdown system stops engine if oil pressure gets too low or oil

 

temperature gets too high.

 

 

 

Check optional Magnetic Shutdown switch fuse F and replace if open (see Section 7-6).

 

 

Engine slowly stopped; unable to restart

Check fuel level. Open fuel valve (see Section 4-4).

engine.

 

 

 

Engine does not stop when Engine Con-

Use manual shutoff lever to stop engine (see Section 5-1). Check connections to Engine Control switch.

trol switch is placed in Off position.

Have Factory Authorized Service Agent check engine fuel solenoid.

 

 

Engine remains at idle speed when

Have Factory Authorized Service Agent check Engine Control switch and idle module.

Engine Control switch is placed in Run/

 

Idle position and an arc is struck (models

 

with automatic idle option only.)

 

 

 

Engine will not run at idle speed. (models

Check throttle solenoid fuse F4, and replace if open (see Section 7-6).

with automatic idle option only.)

 

 

 

 

Have Factory Authorized Service Agent check Engine Control switch and idle module.

 

 

Battery discharges between uses.

Make sure Engine Control switch is in Off position when unit is shut down.

 

 

 

Clean battery, terminals, and posts with baking soda and water solution; rinse with clear water.

 

 

 

Periodically recharge battery (approximately every three months).

 

 

 

Replace battery.

 

 

Engine uses oil during run-in period;

Dry engine (see Section 9).

wetstacking occurs.

 

 

 

 

See engine manual.

 

 

OM-480 Page 31

Image 35
Contents Description ProcessesFrom Hobart to You Table of Contents Page ARC Rays can burn eyes and skin Symbol UsageArc Welding Hazards Electric Shock can killEngine Hazards Engine Heat can cause fire Battery Explosion can BlindMoving Parts can cause injury Engine Exhaust Gases can killARC Welding can cause interference Principal Safety StandardsEMF Information Radiation can cause interferenceLES Fumé ES ET LES GAZ peuvent ê tre dangereux Signification des symbolesConsignes DE SÉ Curité Lire Avant Utilisation UN Choc É Lectrique peut tuerLE Bruit peut affecter l’ouïe LE Soudage peut provoquer un in- cendie ou une explosionDES Particules Volantes peuvent blesser les yeux DES PIÈ CES Chaudes peuvent provoquer des brû lures gravesLA Chute DE L’APPAREIL peut blesser DES Organes Mobiles peuvent provoquer des blessures’EXPLOSION DE LA Batterie peut LA Chaleur DU Moteur peut pro- voquer un incendieConsignes relatives aux stimulateurs cardiaques Principales normes de sé curitéInformation sur les champs é lectromagné tiques LE Soudage À L’ARC risque de provoquer des interfé rencesDefinitions Symbols And DefinitionsDimensions, Weights, And Operating Angles SpecificationsWeld, Power, And Engine Specifications Duty Cycle And Overheating Curve shows typical fuel use under weld or power loadsExceeding duty cycle can damage unit and void warranty Fuel ConsumptionVolt-Ampere Curves AC Auxiliary PowerOptional AC Power Plant Curves Connecting The Battery InstallationInstalling Welding Generator Fuel Installing Muffler PipeEngine Prestart Checks Stop engine and let coolPut cap on fitting when cylinder is removed Installing Ether Cylinder Optional Ether Starting AidConnecting To Weld Output Terminals 10 100% Duty Cycle Selecting Weld Cable Sizes100 ft 30 m Or Less Controls See Section Operating the Welding GeneratorRemote A/V Control Description Of Front Panel Controls See SectionX 15 a + 120 V x 10 a = 3.0 kVA/kW Operating Auxiliary EquipmentVolt Duplex And Optional Gfci Receptacles X 10 a + 120 V x 5 a = 3.0 kVA/kW Volt Duplex Receptacle Optional240 V 15 a AC Receptacle RC1 Circuit Breakers CB1 And CB2Connecting Optional Auxiliary Power Plant 240 Volt Twistlock Receptacle Optional Maintenance and Troubleshooting Maintenance Label Hose Servicing Air CleanerTo Clean air filter Stop engineTo replace primary fuel filter Servicing Fuel And Lubrication SystemsTo change oil and filter Models With Automatic Idle Optional Adjusting Engine SpeedStandard Models Full Empty Overload Protection Servicing Optional Ether Starting AidWelding Inspecting And Cleaning Optional Spark ArrestorTroubleshooting Maximum see Section Auxiliary PowerCheck connections to auxiliary power plant see Section EngineCircuit Diagram For Welding Generator Electrical DiagramWetstacking RUN-IN ProcedureFrom flammables Run-In Procedure Using Load BankStop engine Do not touch hot exhaust Bank/gridRun-In Procedure Using Resistance Grid Grounding Generator To Truck Or Trailer Frame Auxiliary Power GuidelinesSelecting Equipment Amperes x Volts = Watts Grounding When Supplying Building SystemsHow Much Power Does Equipment Require? Earth ground if supplyingFarm/Home Equipment Rating Starting Watts Running Watts Approximate Power Requirements For Industrial MotorsApproximate Power Requirements For Farm/Home Equipment Industrial Motors Rating Starting Watts Running WattsContractor Rating Starting Watts Running Watts Approximate Power Requirements For Contractor EquipmentKVA/HP x HP x Power Required To Start MotorHow Much Power Can Generator Supply? Single-Phase Induction Motor Starting Requirements120 Single-Phase Power Company ServiceObtain and install correct switch Safety practicesCurrent Load Watts Amperes Selecting Extension Cord Use Shortest Cord PossibleOM-480 114 106 112 113 111Fig 109 108 110 107 105 102 100 103 104 Parts List125 124 123 122 71Includes 119 121 120 117 116126 65Fig Dia Part Description Mkgs Quantity 128 111 Panel, Front w/Components -1 ItemPanel, Front w/Components -1 Item 111 Cont’d Generator Generator -1 Item Includes 114Page Page Support ServiceCall Contact your Distributor forHobart Welding Products