Hobart Welding Products 3225D manual Installing Ether Cylinder Optional Ether Starting Aid

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4-5. Installing Ether Cylinder (Optional Ether Starting Aid)

1

2

3 4

5

6

YStop engine.

YImproper handling or expo- sure to ether can harm your health. Follow manufactur- er’s safety instructions on cylinder.

YDo not use Ether Starting Aid while engine is running.

Open side door(s).

1Ether Cylinder

2Nozzle

Remove cover and clean cylinder nozzle.

3Clamp

4Fitting

5Cap

6Valve

Remove cap and clean fitting. Install cylinder on fitting. Tighten clamp.

.After installing cylinder, wait at least 10 minutes before using to let ether particles settle and prevent atomizer plugging.

Put cap on fitting when cylinder is removed.

ether1 12/96 – ST-153 382-A / Ref. ST-188 448

4-6. Connecting To Weld Output Terminals

3

2

Open left side door.

1 Bracket

Route cables through bracket.

2Positive (+) Weld Output Terminal

3Negative (–) Weld Output Ter- minal

For Stick welding Direct Current Electrode Positive (DCEP), con- nect work cable to (–) terminal and electrode holder cable to (+) terminal.

For Direct Current Electrode Nega- tive (DCEN), reverse cable connections.

If equipped with optional polarity switch, connect electrode holder cable to Electrode (–) terminal and work cable to Work (+) terminal.

For FCAW welding, connect work cable to (–) terminal and wire feeder cable to (+) terminal.

1	Close door.

Tools Needed:

3/4 in

Ref. ST-800 162-A

OM-480 Page 16

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Contents Processes DescriptionFrom Hobart to You Table of Contents Page Symbol Usage Arc Welding HazardsElectric Shock can kill ARC Rays can burn eyes and skinEngine Hazards Battery Explosion can Blind Moving Parts can cause injuryEngine Exhaust Gases can kill Engine Heat can cause firePrincipal Safety Standards EMF InformationRadiation can cause interference ARC Welding can cause interferenceSignification des symboles Consignes DE SÉ Curité Lire Avant UtilisationUN Choc É Lectrique peut tuer LES Fumé ES ET LES GAZ peuvent ê tre dangereuxLE Soudage peut provoquer un in- cendie ou une explosion DES Particules Volantes peuvent blesser les yeuxDES PIÈ CES Chaudes peuvent provoquer des brû lures graves LE Bruit peut affecter l’ouïeDES Organes Mobiles peuvent provoquer des blessures ’EXPLOSION DE LA Batterie peutLA Chaleur DU Moteur peut pro- voquer un incendie LA Chute DE L’APPAREIL peut blesserPrincipales normes de sé curité Information sur les champs é lectromagné tiquesLE Soudage À L’ARC risque de provoquer des interfé rences Consignes relatives aux stimulateurs cardiaquesSymbols And Definitions DefinitionsDimensions, Weights, And Operating Angles SpecificationsWeld, Power, And Engine Specifications Curve shows typical fuel use under weld or power loads Exceeding duty cycle can damage unit and void warrantyFuel Consumption Duty Cycle And OverheatingAC Auxiliary Power Volt-Ampere CurvesOptional AC Power Plant Curves Connecting The Battery InstallationInstalling Welding Generator Installing Muffler Pipe Engine Prestart ChecksStop engine and let cool FuelPut cap on fitting when cylinder is removed Installing Ether Cylinder Optional Ether Starting AidConnecting To Weld Output Terminals 10 100% Duty Cycle Selecting Weld Cable Sizes100 ft 30 m Or Less Operating the Welding Generator Controls See SectionDescription Of Front Panel Controls See Section Remote A/V ControlX 15 a + 120 V x 10 a = 3.0 kVA/kW Operating Auxiliary EquipmentVolt Duplex And Optional Gfci Receptacles Volt Duplex Receptacle Optional 240 V 15 a AC Receptacle RC1Circuit Breakers CB1 And CB2 X 10 a + 120 V x 5 a = 3.0 kVA/kWConnecting Optional Auxiliary Power Plant 240 Volt Twistlock Receptacle Optional Maintenance and Troubleshooting Maintenance Label Servicing Air Cleaner To Clean air filterStop engine HoseTo replace primary fuel filter Servicing Fuel And Lubrication SystemsTo change oil and filter Models With Automatic Idle Optional Adjusting Engine SpeedStandard Models Overload Protection Servicing Optional Ether Starting Aid Full EmptyWelding Inspecting And Cleaning Optional Spark ArrestorTroubleshooting Auxiliary Power Check connections to auxiliary power plant see SectionEngine Maximum see SectionElectrical Diagram Circuit Diagram For Welding GeneratorRUN-IN Procedure WetstackingRun-In Procedure Using Load Bank Stop engine Do not touch hot exhaustBank/grid From flammablesRun-In Procedure Using Resistance Grid Grounding Generator To Truck Or Trailer Frame Auxiliary Power GuidelinesSelecting Equipment Grounding When Supplying Building Systems How Much Power Does Equipment Require?Earth ground if supplying Amperes x Volts = WattsApproximate Power Requirements For Industrial Motors Approximate Power Requirements For Farm/Home EquipmentIndustrial Motors Rating Starting Watts Running Watts Farm/Home Equipment Rating Starting Watts Running WattsApproximate Power Requirements For Contractor Equipment Contractor Rating Starting Watts Running WattsPower Required To Start Motor How Much Power Can Generator Supply?Single-Phase Induction Motor Starting Requirements KVA/HP x HP xPower Company Service Obtain and install correct switchSafety practices 120 Single-PhaseSelecting Extension Cord Use Shortest Cord Possible Current Load Watts AmperesOM-480 Parts List 125 124 123 122 71Includes 119 121 120 117116 114 106 112 113 111Fig 109 108 110 107 105 102 100 103 104126 65Fig Dia Part Description Mkgs Quantity 128 Panel, Front w/Components -1 Item 111Panel, Front w/Components -1 Item 111 Cont’d Generator Generator -1 Item 114 IncludesPage Page Service SupportCall Contact your Distributor forHobart Welding Products