Hobart Welding Products 3225D manual Contact your Distributor for, Hobart Welding Products, Call

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Owner’s Record

Please complete and retain with your personal records.

Model Name	Serial/Style Number
Purchase Date	(Date which equipment was delivered to original customer.)

Distributor

Address

City

State	Zip

Resources Available

Always provide Model Name and Serial/Style Number.

To locate a Distributor, retail or service location:

Call 1-877-Hobart1 or visit our website at www.HobartWelders.com

For technical assistance:

Call 1-800-332-3281

Contact your Distributor for:

Welding Supplies and Consumables

Options and Accessories

Personal Safety Equipment

Service and Repair

Replacement Parts

Training (Schools, Videos, Books)

Technical Manuals (Servicing Information and Parts)

Circuit Diagrams

Welding Process Handbooks

Hobart Welding Products

An Illinois Tool Works Company

600 West Main Street

Troy, OH 45373 USA

For Technical Assistance:

Call1-800-332-3281

For Literature Or Nearest Dealer:

Call 1-877-Hobart1

Contact the Delivering Carrier for:	File a claim for loss or damage during
	shipment.
For assistance in filing or settling claims,
contact your distributor and/or equipment
manufacturer’s Transportation Department.

PRINTED IN USA	 2000 Hobart Welding Products. 1/00

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Contents Processes DescriptionFrom Hobart to You Table of Contents Page Symbol Usage Arc Welding HazardsElectric Shock can kill ARC Rays can burn eyes and skinEngine Hazards Battery Explosion can Blind Moving Parts can cause injuryEngine Exhaust Gases can kill Engine Heat can cause firePrincipal Safety Standards EMF InformationRadiation can cause interference ARC Welding can cause interferenceSignification des symboles Consignes DE SÉ Curité Lire Avant UtilisationUN Choc É Lectrique peut tuer LES Fumé ES ET LES GAZ peuvent ê tre dangereuxLE Soudage peut provoquer un in- cendie ou une explosion DES Particules Volantes peuvent blesser les yeuxDES PIÈ CES Chaudes peuvent provoquer des brû lures graves LE Bruit peut affecter l’ouïeDES Organes Mobiles peuvent provoquer des blessures ’EXPLOSION DE LA Batterie peutLA Chaleur DU Moteur peut pro- voquer un incendie LA Chute DE L’APPAREIL peut blesserPrincipales normes de sé curité Information sur les champs é lectromagné tiquesLE Soudage À L’ARC risque de provoquer des interfé rences Consignes relatives aux stimulateurs cardiaquesSymbols And Definitions DefinitionsSpecifications Weld, Power, And Engine SpecificationsDimensions, Weights, And Operating Angles Curve shows typical fuel use under weld or power loads Exceeding duty cycle can damage unit and void warrantyFuel Consumption Duty Cycle And OverheatingAC Auxiliary Power Volt-Ampere CurvesOptional AC Power Plant Curves Installation Installing Welding GeneratorConnecting The Battery Installing Muffler Pipe Engine Prestart ChecksStop engine and let cool FuelInstalling Ether Cylinder Optional Ether Starting Aid Connecting To Weld Output TerminalsPut cap on fitting when cylinder is removed Selecting Weld Cable Sizes 100 ft 30 m Or Less10 100% Duty Cycle Operating the Welding Generator Controls See SectionDescription Of Front Panel Controls See Section Remote A/V ControlOperating Auxiliary Equipment Volt Duplex And Optional Gfci ReceptaclesX 15 a + 120 V x 10 a = 3.0 kVA/kW Volt Duplex Receptacle Optional 240 V 15 a AC Receptacle RC1Circuit Breakers CB1 And CB2 X 10 a + 120 V x 5 a = 3.0 kVA/kWConnecting Optional Auxiliary Power Plant 240 Volt Twistlock Receptacle Optional Maintenance and Troubleshooting Maintenance Label Servicing Air Cleaner To Clean air filterStop engine HoseServicing Fuel And Lubrication Systems To change oil and filterTo replace primary fuel filter Adjusting Engine Speed Standard ModelsModels With Automatic Idle Optional Overload Protection Servicing Optional Ether Starting Aid Full EmptyInspecting And Cleaning Optional Spark Arrestor TroubleshootingWelding Auxiliary Power Check connections to auxiliary power plant see SectionEngine Maximum see SectionElectrical Diagram Circuit Diagram For Welding GeneratorRUN-IN Procedure WetstackingRun-In Procedure Using Load Bank Stop engine Do not touch hot exhaustBank/grid From flammablesRun-In Procedure Using Resistance Grid Auxiliary Power Guidelines Selecting EquipmentGrounding Generator To Truck Or Trailer Frame Grounding When Supplying Building Systems How Much Power Does Equipment Require?Earth ground if supplying Amperes x Volts = WattsApproximate Power Requirements For Industrial Motors Approximate Power Requirements For Farm/Home EquipmentIndustrial Motors Rating Starting Watts Running Watts Farm/Home Equipment Rating Starting Watts Running WattsApproximate Power Requirements For Contractor Equipment Contractor Rating Starting Watts Running WattsPower Required To Start Motor How Much Power Can Generator Supply?Single-Phase Induction Motor Starting Requirements KVA/HP x HP xPower Company Service Obtain and install correct switchSafety practices 120 Single-PhaseSelecting Extension Cord Use Shortest Cord Possible Current Load Watts AmperesOM-480 Parts List 125 124 123 122 71Includes 119 121 120 117116 114 106 112 113 111Fig 109 108 110 107 105 102 100 103 104126 65Fig Dia Part Description Mkgs Quantity 128 Panel, Front w/Components -1 Item 111Panel, Front w/Components -1 Item 111 Cont’d Generator Generator -1 Item 114 IncludesPage Page Service SupportContact your Distributor for Hobart Welding ProductsCall