Hobart Welding Products 3225D manual 128

Page 51

Item

Dia.

 

Part

Description

 

 

No.

Mkgs.

 

No.

Quantity

 

 

 

 

Figure 11-1. Main Assembly

 

 

 

 

 

 

 

 

 

. . . . . . . . . .

. . . . . . . . .

. ♦.

128 287

. . STUD, adjusting throttle

. . .

1

. . . 50 . . . .

. . . . . . . . .

127 648

. . CLEVIS, throttle

. . .

1

. . . 51 . . . .

. . . . . . . . .

♦

127 994

. . BALL JOINT, .250-28

. . .

1

. . . 52 . . . .

. . . . . . . . .

♦

175 936

. . ROD, throttle

. . .

1

. . . 53 . . . .

. . . . . . . . .

♦

126 388

. . NUT, .250-28 LH

. . .

1

. . . 54 . . . .

. . . . . . . . .

♦

194 036

. . BRACKET, arm throttle

. . .

1

. . . . . . . . . .

. . . . . . . . .

♦

010 021

. . CLAMP, stl cush .562dia x .343mtg hole

. . .

1

. . . . . . . . . .

. . . . . . . . .

♦

072 082

. . BUSHING, stl .265 ID x .499 OD x .593 lg

. . .

2

. . . . . . . . . .

. . . . . . . . .

♦

118 679

. . SCREW, M 6-1.0 x 30

. . .

2

. . . 55 . . . .

. . . . . . . . .

♦

125 663

. . BALL JOINT, .250-28 LH

. . .

1

. . . 56 . . . .

. TS1 . . .

♦

124 974

. . SOLENOID, 12VDC

. . .

1

. . . 57 . . . .

. . . . . . . . .

♦

175 937

. . BRACKET, support solenoid

. . .

1

. . . 58 . . . .

. . . . . . . . .

. .

188 246

. . BRACKET, mtg engine RH

. . .

1

. . . 59 . . . .

. . . . . . . . .

. .

601 945

. . SCREW, cap stl hexhd .625-18 x 4.000

. . .

4

. . . 60 . . . .

. . . . . . . . .

. .

071 731

. . WASHER,flat stl .656 ID x 2.250 OD x .187thk

. . .

4

. . . 61 . . . .

. . . . . . . . .

. .

071 890

. . RETAINER, mount eng/gen

. . .

4

. . . 62 . . . .

. . . . . . . . .

. .

071 730

. . TUBING, stl .875 OD x 12ga wall x 2.375

. . .

4

. . . 63 . . . .

. . . . . . . . .

. .

072 848

. . TUBING, nprn .875 ID x 2.500 OD x 2.000

. . .

4

. . . 64 . . . .

. . . . . . . . .

. .

173 929

. . BRACKET, mtg solenoid

. . .

1

. . . 65 . . . .

. . . . . . . . .

. ♦.

Fig 11-3

. . GENERATOR

. . .

1

. . . 66 . . . .

. . . . . . . . .

030 084

. . SHUNT, meter 50MV 600A

. . .

1

. . . 67 . . . .

. . . . . . . . .

. .

188 239

. . BRACKET, mtg engine LH

. . .

1

. . . 68 . . . .

. . . . . . . . .

. .

109 591

. . CLAMP, muffler 1.750dia

. . .

1

. . . 69 . . . .

. . . . . . . . .

. .

124 866

. . PIPE, muffler extension elb

. . .

1

. . . 70 . . . .

. . . . . . . . .

. .

087 341

. . BUMPER, door 1.000 OD x .750 high

. . .

4

. . . 71 . . . .

. . . . . . . . .

. .

188 359

. . BASE, filter fuel (standard models – includes items 72 thru 77) . . . .

. . .

1

. . . . . . . . . .

. . . . . . . . .

. .

190 926

. . BASE, filter fuel (models w/ 7.5/10 KVA opt. – incl items 72 thru 77)

. .

1

. . . 72 . . . .

. . . . . . . . .

. .

110 069

. . . . FITTING, flrd brs elbow M 1/4

. . .

1

. . . . . . . . . .

. . . . . . . . .

. .

106 394

. . . . FITTING, flrd brs conn M HD 1/4 tbg x 1/4 NPT(7.5/10 KVA option) .

1

. . . 73 . . . .

. . . . . . . . .

. .

080 389

. . . . SCREW, .312-18 x 1.000 cap hexhd

. . .

2

. . . 74 . . . .

. . . . . . . . .

. .

124 607

. . . . STRIP, mtg separator fuel

. . .

1

. . . 75 . . . .

. . . . . . . . .

. .

172 684

. . . . NUT, .312-18 x .50 hex

. . .

2

. . . 76 . . . .

. . . . . . . . .

. .

179 661

. . . . BASE, filter w/adapter and vent

. . .

1

. . . 77 . . . .

. . . . . . . . .

. .

145 282

. . . . FITTING, hose brs barbed elb M 5/16tbg x 1/4NPT

. . .

1

. . . 78 . . . .

. . . . . . . . .

. .

134 835

. . HOSE, SAE .312 ID x .560 OD (order by ft)

. . .

2ft

. . . 79 . . . .

. . . . . . . . .

. .

010 323

. . CLAMP, hose .250-.625clp dia

. . .

2

. . . 80 . . . .

. . . . . . . . .

. .

192 744

. . FILTER, fuel spin-on

. . .

1

. . . 81 . . . .

. . . . . . . . .

. .

145 283

. . HOSE, fuel 10.000 1/4 swivel both ends

. . .

1

. . . 82 . . . .

. . . . . . . . .

. .

188 250

. . BASE

. . .

1

. . . 83 . . . .

. . . . . . . . .

. .

010 146

. . CLAMP, nyl .625 clamp dia

. . .

1

. . . 84 . . . .

. . . . . . . . .

. .

123 794

. . EDGE TRIM, (order by ft)

. . .

1ft

. . . 85 . . . .

. TE1 . . .

. .

038 621

. . BLOCK, term 30A 4P

. . .

1

. . . . . . . . . .

. . . . . . . . .

. ♦.

038 620

. . LINK, jumper term blk 30A

. . .

2

. . . . . . . . . .

PLG7 . .

135 556

. . CONNECTOR & SOCKETS

. . .

1

. . . 86 . CR98, CR99 ♦

090 104

. . RELAY, encl 12VDC SPST

. . .

2

. . . 87 . . .

Idle mod . ♦

189 742

. . MODULE, pull to idle 5 pin

. . .

1

. . . 88 . . . .

. . . . . . . . .

♦

176 775

. . BRACKET, mtg comp panel auto idle

. . .

1

. . . 89 . . . .

. . F4 . . . ♦

073 429

. . FUSE, mintr gl slo-blo 15A 32V

. . .

1

. . . 90 . . . .

. . . . . . . . .

♦

046 432

. . HOLDER, fuse mintr .250 x 1.250 panel mtg

. . .

1

. . . 91 . . . .

. . . . . . . . .

. .

053 967

. . INSULATION, rectifier

. . .

1

. . . 92 . . . .

. . . . . . . . .

. .

081 499

. . BRACKET, mtg strip terminal

. . .

1

. . . 93 . . . .

. . . . . . . . .

. .

179 637

. . LABEL, warning auxiliary power

. . .

1

. . . 94 . . . .

. . . . . . . . .

+. ♦.

113 730

. . LABEL, warning stop engine

. . .

1

. . . 95 . . . .

. . . . . . . .

173 410

. . COVER, fuse box

. . .

1

. . . 96 . . . .

. . . . . . . . .

♦

026 947

. . STAND-OFF, insulator

. . .

1

. . . 97 . . . .

. . . . . . . . .

♦

134 903

. . FUSE BOX

. . .

1

. . . 98 . . . .

. . . . . . . . .

♦

149 541

. . HOLDER, fuse crtg 60A 250V

. . .

1

. . . 99 . . . .

. . . . . . . . .

*♦

089 585

. . FUSE, crtg 35A 250V

. . .

3

. . 100 . .

SR1,2,4 .

. .

035 704

. . RECTIFIER, integ 40A 800V

. . .

3

OM-480 Page 47

Page 50 Page 52
Image 51
Page 50 Page 52
Contents Description ProcessesFrom Hobart to You Table of Contents Page ARC Rays can burn eyes and skin Symbol UsageArc Welding Hazards Electric Shock can killEngine Hazards Engine Heat can cause fire Battery Explosion can BlindMoving Parts can cause injury Engine Exhaust Gases can killARC Welding can cause interference Principal Safety StandardsEMF Information Radiation can cause interferenceLES Fumé ES ET LES GAZ peuvent ê tre dangereux Signification des symbolesConsignes DE SÉ Curité Lire Avant Utilisation UN Choc É Lectrique peut tuerLE Bruit peut affecter l’ouïe LE Soudage peut provoquer un in- cendie ou une explosionDES Particules Volantes peuvent blesser les yeux DES PIÈ CES Chaudes peuvent provoquer des brû lures gravesLA Chute DE L’APPAREIL peut blesser DES Organes Mobiles peuvent provoquer des blessures’EXPLOSION DE LA Batterie peut LA Chaleur DU Moteur peut pro- voquer un incendieConsignes relatives aux stimulateurs cardiaques Principales normes de sé curitéInformation sur les champs é lectromagné tiques LE Soudage À L’ARC risque de provoquer des interfé rencesDefinitions Symbols And DefinitionsSpecifications Weld, Power, And Engine SpecificationsDimensions, Weights, And Operating Angles Duty Cycle And Overheating Curve shows typical fuel use under weld or power loadsExceeding duty cycle can damage unit and void warranty Fuel ConsumptionVolt-Ampere Curves AC Auxiliary PowerOptional AC Power Plant Curves Installation Installing Welding GeneratorConnecting The Battery Fuel Installing Muffler PipeEngine Prestart Checks Stop engine and let coolInstalling Ether Cylinder Optional Ether Starting Aid Connecting To Weld Output TerminalsPut cap on fitting when cylinder is removed Selecting Weld Cable Sizes 100 ft 30 m Or Less10 100% Duty Cycle Controls See Section Operating the Welding GeneratorRemote A/V Control Description Of Front Panel Controls See SectionOperating Auxiliary Equipment Volt Duplex And Optional Gfci ReceptaclesX 15 a + 120 V x 10 a = 3.0 kVA/kW X 10 a + 120 V x 5 a = 3.0 kVA/kW Volt Duplex Receptacle Optional240 V 15 a AC Receptacle RC1 Circuit Breakers CB1 And CB2Connecting Optional Auxiliary Power Plant 240 Volt Twistlock Receptacle Optional Maintenance and Troubleshooting Maintenance Label Hose Servicing Air CleanerTo Clean air filter Stop engineServicing Fuel And Lubrication Systems To change oil and filterTo replace primary fuel filter Adjusting Engine Speed Standard ModelsModels With Automatic Idle Optional Full Empty Overload Protection Servicing Optional Ether Starting AidInspecting And Cleaning Optional Spark Arrestor TroubleshootingWelding Maximum see Section Auxiliary PowerCheck connections to auxiliary power plant see Section EngineCircuit Diagram For Welding Generator Electrical DiagramWetstacking RUN-IN ProcedureFrom flammables Run-In Procedure Using Load BankStop engine Do not touch hot exhaust Bank/gridRun-In Procedure Using Resistance Grid Auxiliary Power Guidelines Selecting EquipmentGrounding Generator To Truck Or Trailer Frame Amperes x Volts = Watts Grounding When Supplying Building SystemsHow Much Power Does Equipment Require? Earth ground if supplyingFarm/Home Equipment Rating Starting Watts Running Watts Approximate Power Requirements For Industrial MotorsApproximate Power Requirements For Farm/Home Equipment Industrial Motors Rating Starting Watts Running WattsContractor Rating Starting Watts Running Watts Approximate Power Requirements For Contractor EquipmentKVA/HP x HP x Power Required To Start MotorHow Much Power Can Generator Supply? Single-Phase Induction Motor Starting Requirements120 Single-Phase Power Company ServiceObtain and install correct switch Safety practicesCurrent Load Watts Amperes Selecting Extension Cord Use Shortest Cord PossibleOM-480 114 106 112 113 111Fig 109 108 110 107 105 102 100 103 104 Parts List125 124 123 122 71Includes 119 121 120 117 116126 65Fig Dia Part Description Mkgs Quantity 128 111 Panel, Front w/Components -1 ItemPanel, Front w/Components -1 Item 111 Cont’d Generator Generator -1 Item Includes 114Page Page Support ServiceContact your Distributor for Hobart Welding ProductsCall
Top Page Image Contents