Hobart Welding Products 3225D manual Panel, Front w/Components -1 Item, 111

Page 52

 

Item

Dia.

Part

Description

 

 

No.

Mkgs.

No.

Quantity

 

 

 

 

 

Figure 11-1. Main Assembly

 

 

 

 

 

 

 

. . 101

. . . . . . . . .

. . . . .

173 982

. . PANEL, mtg components

. . . 1

. . 102

. . . . RC9

. . . . 168 071

. . CONNECTOR & SOCKETS

. . . 1

. . 103

. . . . . . . . .

. . . ♦

173 423

. . RECEPTACLE, 3P 50A 125/250V

. . . 1

. .

. . . . .

. . . . . . . . .

.. .. .. . ♦.

123 794

. . EDGE TRIM, (order by ft)

. . . 1ft

. . 104

. . . . . . . . .

173 408

. . BRACKET, mtg receptacle

. . . 1

. .

105

. . . . . D8

. . . . . 192 307

. . KIT, diode w/washers

. . . 1

. . 106

D1/C1, D9/C9

189 701

. . DIODE/CAPACITOR BOARD

. . . 2

. . 107

. . . . . C8

. . . . . 170 674

. . CAPACITOR BOARD

. . . 1

. . 108

. . . . . R6

. . . . . 030 844

. . RESISTOR, WW fxd 25W 25 ohm

. . . 1

. .

. . . . .

. . . . . . . . .

. . . . .

605 741

. . CLIP, mtg resistor

. . . 2

. . 109

. . . . CR2

. . . . 044 588

. . RELAY, encl 12VDC 3PDT

. . . 1

. .

110

. . . . . . . . .

. . . . +173 317

. . PANEL, front lower

. . . 1

. .

110

. . . . . . . . .

. . +♦

175 368

. . PANEL, front lower

. . . 1

. .

111

. . . . . . . . .

.. .. .. . ♦.

Fig 11-2

. . PANEL, front w/components

. . . 1

. . 112 . . . . CT1

105 370

. . TRANSFORMER, current

. . . 1

. .

113

. . . . . Z1

. . . . . 129 074

. . REACTOR

. . . 1

. .

114

. . . . Neg

. . . . .

039 046

. . TERMINAL, pwr output black

. . . 1

. .

115

. . . . Pos

.. .. .. . ♦.

039 047

. . TERMINAL, pwr output red

. . . 1

. .

116

. . . . . . . . .

174 008

. . BRACKET, mtg switch and output terminals

. . . 1

. . 117

. . . . R2,3

. . . . 128 862

. . RESISTOR, WW adj 375W 50 ohm

. . . 2

. .

118

. . . . . . . . .

. . . ♦

174 010

. . SWITCH, polarity

. . . 1

. .

. . . . .

. . . . . . . . .

. . . ♦

059 773

. . HANDLE, switch

. . . 1

. .

119

. . . . . . . . .

. . . . .

085 656

. . STRIP, mtg resistor

. . . 1

. . 120

. . . . . . . . .

. . . . .

188 237

. . UPRIGHT, base front

. . . 1

. . 121

. . . . . . . . .

. . . . .

108 163

. . FRAME, mtg reactor & fuel tank

. . . 1

. . 122

. . . . . . . . .

. . . . .

110 069

. . FITTING, brs flrd elbow M 1/4tbg x 1/4NPT

. . . 2

. .

123

. . . . . . . . .

. . . . .

010 314

. . VALVE, shut-off fuel

. . . 1

. .

124

. . . . . . . . .

. . . . .

070 010

. . BOLT, J stl .250-20 x 2.750

. . . 4

. .

125

. . . . . . . . .

.. .. .. . ♦.

089 517

. . STRAP, fuel tank

. . . 2

. .

126

. . . . . . . . .

175 465

. . FITTING, pipe brs adapter extender 1/8 x 1/8 120

. . . 1

. .

. . . . .

. . . . . . . . .

. . . . .

173 919

. . KIT, label

. . . 1

. .

. . . . .

. . . . . . . . .

. . . . .

168 071

. . CONNECTOR & SOCKETS

. . . 2

. .

. . . . .

. . . . . . . . .

. . . . .

165 669

. . CONNECTOR & SOCKETS

. . . 1

. .

. . . . .

. . . . . . . . .

. . . . .

116 045

. . CONNECTOR & SOCKETS

. . . 1

♦OPTIONAL

+When ordering a component originally displaying a precautionary label, the label should also be ordered. *Recommended Spare Parts.

To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested Replacement Parts. Model and serial number required when ordering parts from your local distributor.

Item

Dia.

 

Part

 

 

 

No.

 

Mkgs.

 

No.

Description

Quantity

 

 

 

 

 

 

Figure 11-2. Panel, Front w/Components (Fig 11-1 Item 111)

 

 

 

 

 

 

 

. . . 1

. . . . S3

.

114 193

. . SWITCH, range (Fig 11-4)

. . . 1

. . . 2

. . . . R1

.♦

605 960

. . RHEOSTAT, WW 300W 34 ohm

. . . 1

. . .

3

. . . . MS1 . . . .

011 072

. . . . SWITCH, magnetic (consisting of)

. . . 1

. . .

. . .

. . . . .

F

 

*048 317

. . . . . FUSE, mintr gl 14A 32V

. . . 1

. . .

4

. . . . .

. . . . . . . . .

.

011 609

. . SWITCH, tgl SPDT 15A 125V

. . . 1

. . .

5

. . . . .

. . . . . . . . .

.

032 897

. . RECEPTACLE, twlk grd 2P3W 15A 125V

. . . 1

. . .

6

. . . CB1,2 . . . . . 139 266

. . CIRCUIT BREAKER, man reset 1P 15A 250VAC

. . . 2

. . .

7

. . . RC1,2 . . . . . 170 901

. . RECEPTACLE, str dx grd 2P3W 15A 125V

. . . 2

. . .

7

. . . RC1,2 . . . ♦

168 068

. . RECEPTACLE, str dx grd 2P3W 15A GFCI

. . . 2

. . .

. . .

. . . . .

. . . . . . . . .

.

073 690

. . PLUG, str grd 2P3W 15A 125V Arrow Hart 5965V

 

. . .

8

. . . . .

. . . . . . . . .

.

601 836

. . NUT, brs hex .250-20 jam hvy

. . . 3

. . .

9

. . . . .

. . . . . . . . .

.

083 030

. . STUD, brs grd .250-20 x 1.750

. . . 1

. . . 10

. . . . .

. . . . . . . . .

♦.

. . . . . . . . .

. . PLATE, ident control rating (order by model and serial number) . . .

. . . 1

. . . 11

. . . . .

. . . . . . . .

046 652

. . METER, amp DC 50MV 0-600

. . . 1

. . . 12

. . . . .

. . . . . . . .

♦

046 654

. . METER, volt DC 0-100

. . . 1

OM-480 Page 48

Page 51 Page 53
Image 52
Page 51 Page 53
Contents Processes DescriptionFrom Hobart to You Table of Contents Page Symbol Usage Arc Welding HazardsElectric Shock can kill ARC Rays can burn eyes and skinEngine Hazards Battery Explosion can Blind Moving Parts can cause injuryEngine Exhaust Gases can kill Engine Heat can cause firePrincipal Safety Standards EMF InformationRadiation can cause interference ARC Welding can cause interferenceSignification des symboles Consignes DE SÉ Curité Lire Avant UtilisationUN Choc É Lectrique peut tuer LES Fumé ES ET LES GAZ peuvent ê tre dangereuxLE Soudage peut provoquer un in- cendie ou une explosion DES Particules Volantes peuvent blesser les yeuxDES PIÈ CES Chaudes peuvent provoquer des brû lures graves LE Bruit peut affecter l’ouïeDES Organes Mobiles peuvent provoquer des blessures ’EXPLOSION DE LA Batterie peutLA Chaleur DU Moteur peut pro- voquer un incendie LA Chute DE L’APPAREIL peut blesserPrincipales normes de sé curité Information sur les champs é lectromagné tiquesLE Soudage À L’ARC risque de provoquer des interfé rences Consignes relatives aux stimulateurs cardiaquesSymbols And Definitions DefinitionsWeld, Power, And Engine Specifications SpecificationsDimensions, Weights, And Operating Angles Curve shows typical fuel use under weld or power loads Exceeding duty cycle can damage unit and void warrantyFuel Consumption Duty Cycle And OverheatingAC Auxiliary Power Volt-Ampere CurvesOptional AC Power Plant Curves Installing Welding Generator InstallationConnecting The Battery Installing Muffler Pipe Engine Prestart ChecksStop engine and let cool FuelConnecting To Weld Output Terminals Installing Ether Cylinder Optional Ether Starting AidPut cap on fitting when cylinder is removed 100 ft 30 m Or Less Selecting Weld Cable Sizes10 100% Duty Cycle Operating the Welding Generator Controls See SectionDescription Of Front Panel Controls See Section Remote A/V ControlVolt Duplex And Optional Gfci Receptacles Operating Auxiliary EquipmentX 15 a + 120 V x 10 a = 3.0 kVA/kW Volt Duplex Receptacle Optional 240 V 15 a AC Receptacle RC1Circuit Breakers CB1 And CB2 X 10 a + 120 V x 5 a = 3.0 kVA/kWConnecting Optional Auxiliary Power Plant 240 Volt Twistlock Receptacle Optional Maintenance and Troubleshooting Maintenance Label Servicing Air Cleaner To Clean air filterStop engine HoseTo change oil and filter Servicing Fuel And Lubrication SystemsTo replace primary fuel filter Standard Models Adjusting Engine SpeedModels With Automatic Idle Optional Overload Protection Servicing Optional Ether Starting Aid Full EmptyTroubleshooting Inspecting And Cleaning Optional Spark ArrestorWelding Auxiliary Power Check connections to auxiliary power plant see SectionEngine Maximum see SectionElectrical Diagram Circuit Diagram For Welding GeneratorRUN-IN Procedure WetstackingRun-In Procedure Using Load Bank Stop engine Do not touch hot exhaustBank/grid From flammablesRun-In Procedure Using Resistance Grid Selecting Equipment Auxiliary Power GuidelinesGrounding Generator To Truck Or Trailer Frame Grounding When Supplying Building Systems How Much Power Does Equipment Require?Earth ground if supplying Amperes x Volts = WattsApproximate Power Requirements For Industrial Motors Approximate Power Requirements For Farm/Home EquipmentIndustrial Motors Rating Starting Watts Running Watts Farm/Home Equipment Rating Starting Watts Running WattsApproximate Power Requirements For Contractor Equipment Contractor Rating Starting Watts Running WattsPower Required To Start Motor How Much Power Can Generator Supply?Single-Phase Induction Motor Starting Requirements KVA/HP x HP xPower Company Service Obtain and install correct switchSafety practices 120 Single-PhaseSelecting Extension Cord Use Shortest Cord Possible Current Load Watts AmperesOM-480 Parts List 125 124 123 122 71Includes 119 121 120 117116 114 106 112 113 111Fig 109 108 110 107 105 102 100 103 104126 65Fig Dia Part Description Mkgs Quantity 128 Panel, Front w/Components -1 Item 111Panel, Front w/Components -1 Item 111 Cont’d Generator Generator -1 Item 114 IncludesPage Page Service SupportHobart Welding Products Contact your Distributor forCall
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