Hobart Welding Products 3225D manual Processes, Description

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OM480	128 576W

August 2000

Processes

Stick (SMAW) Welding

Air Carbon Arc (CAC-A) Cut- ting And Gouging

With Optional Equipment:

Flux Cored (FCAW) With Volt- age-Sensing Wire Feeder

Description

Engine Driven Welding Generator

Contractor 3225D

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Contents Description ProcessesFrom Hobart to You Table of Contents Page Arc Welding Hazards Symbol UsageElectric Shock can kill ARC Rays can burn eyes and skinEngine Hazards Moving Parts can cause injury Battery Explosion can BlindEngine Exhaust Gases can kill Engine Heat can cause fireEMF Information Principal Safety StandardsRadiation can cause interference ARC Welding can cause interferenceConsignes DE SÉ Curité Lire Avant Utilisation Signification des symbolesUN Choc É Lectrique peut tuer LES Fumé ES ET LES GAZ peuvent ê tre dangereuxDES Particules Volantes peuvent blesser les yeux LE Soudage peut provoquer un in- cendie ou une explosionDES PIÈ CES Chaudes peuvent provoquer des brû lures graves LE Bruit peut affecter l’ouïe’EXPLOSION DE LA Batterie peut DES Organes Mobiles peuvent provoquer des blessuresLA Chaleur DU Moteur peut pro- voquer un incendie LA Chute DE L’APPAREIL peut blesserInformation sur les champs é lectromagné tiques Principales normes de sé curitéLE Soudage À L’ARC risque de provoquer des interfé rences Consignes relatives aux stimulateurs cardiaquesDefinitions Symbols And DefinitionsWeld, Power, And Engine Specifications SpecificationsDimensions, Weights, And Operating Angles Exceeding duty cycle can damage unit and void warranty Curve shows typical fuel use under weld or power loadsFuel Consumption Duty Cycle And OverheatingVolt-Ampere Curves AC Auxiliary PowerOptional AC Power Plant Curves Installing Welding Generator InstallationConnecting The Battery Engine Prestart Checks Installing Muffler PipeStop engine and let cool FuelConnecting To Weld Output Terminals Installing Ether Cylinder Optional Ether Starting AidPut cap on fitting when cylinder is removed 100 ft 30 m Or Less Selecting Weld Cable Sizes10 100% Duty Cycle Controls See Section Operating the Welding GeneratorRemote A/V Control Description Of Front Panel Controls See SectionVolt Duplex And Optional Gfci Receptacles Operating Auxiliary EquipmentX 15 a + 120 V x 10 a = 3.0 kVA/kW 240 V 15 a AC Receptacle RC1 Volt Duplex Receptacle OptionalCircuit Breakers CB1 And CB2 X 10 a + 120 V x 5 a = 3.0 kVA/kWConnecting Optional Auxiliary Power Plant 240 Volt Twistlock Receptacle Optional Maintenance and Troubleshooting Maintenance Label To Clean air filter Servicing Air CleanerStop engine HoseTo change oil and filter Servicing Fuel And Lubrication SystemsTo replace primary fuel filter Standard Models Adjusting Engine SpeedModels With Automatic Idle Optional Full Empty Overload Protection Servicing Optional Ether Starting AidTroubleshooting Inspecting And Cleaning Optional Spark ArrestorWelding Check connections to auxiliary power plant see Section Auxiliary PowerEngine Maximum see SectionCircuit Diagram For Welding Generator Electrical DiagramWetstacking RUN-IN ProcedureStop engine Do not touch hot exhaust Run-In Procedure Using Load BankBank/grid From flammablesRun-In Procedure Using Resistance Grid Selecting Equipment Auxiliary Power GuidelinesGrounding Generator To Truck Or Trailer Frame How Much Power Does Equipment Require? Grounding When Supplying Building SystemsEarth ground if supplying Amperes x Volts = WattsApproximate Power Requirements For Farm/Home Equipment Approximate Power Requirements For Industrial MotorsIndustrial Motors Rating Starting Watts Running Watts Farm/Home Equipment Rating Starting Watts Running WattsContractor Rating Starting Watts Running Watts Approximate Power Requirements For Contractor EquipmentHow Much Power Can Generator Supply? Power Required To Start MotorSingle-Phase Induction Motor Starting Requirements KVA/HP x HP xObtain and install correct switch Power Company ServiceSafety practices 120 Single-PhaseCurrent Load Watts Amperes Selecting Extension Cord Use Shortest Cord PossibleOM-480 125 124 123 122 71Includes 119 121 120 117 Parts List116 114 106 112 113 111Fig 109 108 110 107 105 102 100 103 104126 65Fig Dia Part Description Mkgs Quantity 128 111 Panel, Front w/Components -1 ItemPanel, Front w/Components -1 Item 111 Cont’d Generator Generator -1 Item Includes 114Page Page Support ServiceHobart Welding Products Contact your Distributor forCall