Hobart Welding Products OM-486 manual Panel, Front w/Components

Page 45

Item

Dia.

Part

Description

 

No.

Mkgs.

No.

Quantity

 

 

 

Figure 10-1. Main Assembly (Continued)

 

 

 

 

 

 

. . . . . . . . . .

RC1 . . .

174 824 . .

CONNECTOR & PINS

. . . 1

. . . . . . . . . .

PLG1 . . .

174 823 . .

CONNECTOR & SOCKETS

. . . 1

. . . . . . . . . .

PLG3 . . .

135 275 . .

CONNECTOR & SOCKETS

. . . 1

. . . . . . . . . .

PLG6 . . .

174 823 . .

CONNECTOR & SOCKETS

. . . 1

. . . . . . . . . .

RC6 . . .

174 824 . .

CONNECTOR & PINS

. . . 1

. . . . . . . . . .

PLG9 . . .

168 071 . .

CONNECTOR & SOCKETS

. . . 1

. . . 42 . . . .

C52 . . .

176 007 . .

CAPACITOR, slectl 1200uf 300VDC

. . . 1

. . . 43 . . . .

. . . . . . . . .

176 199 . .

CLAMP, capacitor

. . . 2

. . . 44 . . . .

. 1T . . . .

172 661 . .

BLOCK, stud connection 6posn (consisting of)

. . . 1

. . . . . . . . . .

. . . . . . . . .

173 734 . . .

. JUMPER LINK

. . . 2

. . . 45 . . . .

. . . . . . . . .

172 731 . .

HOLDER, fuse mintr

. . . 2

. . . 46 . . .

F1, F2 . . *169 296 . .

FUSE, mintr gls 25A 125V

. . . 2

. . . 47 . . . .

SR2,3 . .

035 704 . .

RECTIFIER, integ 40A 800V

. . . 2

. . . 48 . . . .

. D2 . . . .

135 184 . .

DIODE, board

. . . 1

. . . 49 . . . .

. C1 . . . .

176 719 . .

CAPACITOR, electl 1000uf 75VDC

. . . 1

. . . 50 . . . .

. . . . . . . . .

177 136 . .

CLAMP, capacitor

. . . 1

. . . 51 . . . .

CT1 . . .

187 144 . .

TRANSFORMER, current sensing

. . . 1

. . . 52 . . . .

R4,5 . . .

139 812 . .

RESISTOR, WW fxd 30W 5K

. . . 2

. . . 53 . . . .

. . . . . . . . .

180 628 . .

PANEL, lower front

. . . 1

. . . 54 . . . .

. . . . . . . . .

Fig 10-2 . .

PANEL, front w/components

. . . 1

. . . 55 . . . .

. . . . . . . . .

197 930 . .

LABEL, warning do not weld on base

. . . 2

. . . . . . . . . .

. F6 . . . . *021 718 . .

FUSE, mintr gl 30A 32V

. . . 1

. . . . . . . . . .

. . . . . . . . .

137 046 . .

TUNE-UP & FILTER KIT, (consisting of)

. . . 1

. . . . . . . . . .

. . . . . . . . .

064 617 . . .

. ELEMENT, air cleaner

. . . 1

. . . . . . . . . .

. . . . . . . . .

065 251 . . .

. OIL FILTER

. . . 1

. . . . . . . . . .

. . . . . . . . .

121 652 . . .

. FILTER/CLAMPS, fuel

. . . 1

. .Optional

. . . . . . . . .

065 709 . . .

. SPARK PLUG

. . . 2

*Recommended Spare Parts.

 

+When ordering a component originally displaying a precautionary label, the label should also be ordered.

To maintain the factory original performance of your Replacement Parts. Model and serial number required

equipment, use only Manufacturer’s Suggested when ordering parts from your local distributor.

 

 

4

 

5

 

 

 

 

 

 

3

 

 

. Hardware is common and

2

 

 

9

not available unless listed.

1

 

 

 

 

 

8

10

 

 

 

 

 

 

11

 

 

 

 

 

 

6

7

12

 

35

 

 

 

 

 

 

34

 

 

14

 

 

 

 

13

 

33

 

 

15

 

32

 

 

16

 

31

 

 

17

 

 

 

 

 

30

 

 

 

 

29

 

 

18

 

 

 

19

 

28

 

 

 

 

 

 

 

 

 

 

20

 

 

23

 

21

 

25

24

 

 

 

26

 

 

22

 

 

 

 

 

27

 

 

 

ST-802 049-B

Figure 10-2. Panel, Front w/Components

OM-486 Page 41

Image 45
Contents OM-486 ProcessesDescription From Hobart to You Table of Contents Page Arc Welding Hazards Symbol UsageElectric Shock can kill ARC Rays can burn eyes and skinEngine Hazards Moving Parts can cause injury Battery Explosion can BlindEngine Exhaust Gases can kill Engine Heat can cause fireEMF Information Principal Safety StandardsRadiation can cause interference ARC Welding can cause interferenceConsignes DE SÉ Curité Lire Avant Utilisation Signification des symbolesUN Choc É Lectrique peut tuer LES Fumé ES ET LES GAZ peuvent ê tre dangereuxDES Particules Volantes peuvent blesser les yeux LE Soudage peut provoquer un in- cendie ou une explosionDES PIÈ CES Chaudes peuvent provoquer des brû lures graves LE Bruit peut affecter l’ouïe’EXPLOSION DE LA Batterie peut DES Organes Mobiles peuvent provoquer des blessuresLA Chaleur DU Moteur peut pro- voquer un incendie LA Chute DE L’APPAREIL peut blesserInformation sur les champs é lectromagné tiques Principales normes de sé curitéLE Soudage À L’ARC risque de provoquer des interfé rences Consignes relatives aux stimulateurs cardiaquesSymbol Definitions SpecificationsWeld, Power, And Engine Specifications DefinitionsDimensions, Weights, and Operating Angles DimensionsFuel Consumption Auxiliary Power Curve Exceeding duty cycle can damage unit and void warrantyDuty Cycle CV/DC Mode CC/DC ModeCC/AC Mode Volt-Ampere CurvesInstallation Installing Welding GeneratorEngine Prestart Checks Do not overfill battery cells Activating The Dry Charge Battery If ApplicableRead and follow all instruc ChargerInstalling Exhaust Pipe Connecting The BatteryConnecting To Weld Output Terminals Connect negative cable lastRemote 14 Receptacle Information Selecting Weld Cable Sizes100 ft 30 m Or Less 10 100% Duty CycleStop engine Adjusting MIG Weld Puddle ConsistencyTo wet out weld puddle To stiffen weld puddleDo not switch under load DC Polarity/AC SwitchRemote Amperage/Voltage Switch Operating Welding GeneratorRemote Amperage/Voltage Control Auxiliary Power Receptacles And Circuit Breakers Operating Auxiliary EquipmentWeld Current 120 240 Gfci Receptacle Option Optional Auxiliary Power ReceptaclesMaintenance and Troubleshooting Maintenance Label Servicing Air Cleaner Servicing Optional Spark ArrestorStop engine and let cool Changing Engine Oil, Oil Filter, And Fuel Filter Adjusting Engine Speed Idle Speed AdjustmentWeld/Power Speed Adjustment Overload Protection TroubleshootingWelding Trouble RemedyCheck and clean air cleaner as necessary see Section Low weld output Check control settingsCheck and adjust engine speed see Section See engine manualCheck receptacle wiring and connections Auxiliary PowerEngine Check governor according to engine manualCircuit Diagram For Welding Generator Electrical DiagramST-190 578-B Auxiliary Power Guidelines Selecting EquipmentGrounding Generator To Truck Or Trailer Frame How Much Power Does Equipment Require? Grounding When Supplying Building SystemsEarth ground if supplying Amperes x Volts = WattsApproximate Power Requirements For Farm/Home Equipment Approximate Power Requirements For Industrial MotorsIndustrial Motors Rating Starting Watts Running Watts Farm/Home Equipment Rating Starting Watts Running WattsContractor Rating Starting Watts Running Watts Approximate Power Requirements For Contractor EquipmentHow Much Power Can Generator Supply? Power Required To Start MotorSingle-Phase Induction Motor Starting Requirements KVA/HP x HP x240 120 Ground Typical Connections To Supply Standby PowerCurrent Load Watts Amperes Selecting Extension Cord Use Shortest Cord PossibleParts List Main Assembly24-Fig Dia Part Description Mkgs Quantity Panel, Front w/Components Panel, Front w/Components -1 Item Generator -1 Item Page Page Page Support ServiceContact your Distributor for Hobart Welding ProductsCall