Hobart Welding Products OM-486 manual Panel, Front w/Components -1 Item

Page 46

Item

Dia.

 

Part

Description

 

No.

Mkgs.

 

No.

Quantity

 

 

 

 

Figure 10-2. Panel, Front w/Components (Fig 10-1 Item 54)

 

 

 

 

 

 

 

. . . 1 . . . .

. . . . . . .

. .

187 593 . .

PANEL, front

. . . 1

. . . 2 . . . R3,VR1

. .

046 819 . .

SUPPRESSOR

. . . 1

. . . 3 . . . . . S1 . .

. .

187 190 . .

SWITCH, changeover

. . . 1

. . . 4 . . . .

. . . . . . .

. .

187 189 . .

BRACKET, shunt mtg

. . . 1

. . . 5 . . . .

. . . . . . .

. .

030 080 . .

SHUNT, meter 50MV 400A

. . . 1

. . . 6 . . . . . R1 . .

. .

072 623 . .

POTENTIOMETER

. . . 1

. . . 7 . . . . . S6 . .

. .

088 409 . .

SWITCH, toggle DPDT 15A 125VAC

. . . 1

. . . 8 . . . .

PC1 . . .

184 731 . .

MODULE, pull to idle 4 pin

. . . 1

. . . 9 . . . .

PC4 . . .

147 554 . .

CIRCUIT CARD ASSEMBLY, connector/receptacle

. . . 1

. . . 10 . . . .

. S4 . .

. . .

011 609 . .

SWITCH, tgl SPDT 15A 125V

. . . 1

. . . 11 . . . .

. S3 . .

. . .

011 611 . .

SWITCH, tgl DPDT 15A 125V

. . . 1

. . . 12 . . . .

CB5,6 . .

083 432 . .

CIRCUIT BREAKER, man reset 1P 10A 250V

. . . 2

. . . 13 . . . .

. S2 . .

. .

176 606 . .

SWITCH, ign 4posn

. . . 1

. . . . . . . . . .

PLG8 .

. .

177 859 . .

CONNECTOR

. . . 1

. . . 14 . . .

RC2,3 . .

141 432 . .

RECEPTACLE, str dx grd 2P3W 20A 125VAC

. . . 2

. . . . . . . . . GFCI2,3

147 939 . .

RECEPTACLE, str dx grd 2P3W 15A 125VAC GFCI

. . . 2

. . . 15 . . . .

PC3 . . .

148 021 . .

CIRCUIT CARD, filter HF

. . . 1

. . . 16 . . . .

CB1,2

. . . 117 501 . .

CIRCUIT BREAKER, man reset 1P 40A 250V

. . . 2

. . . 17 . . . .

CB3,4 . .

093 996 . .

CIRCUIT BREAKER, man reset 1P 20A 250V

. . . 4

. . . 18 . . . .

PC5 . . .

148 030 . .

CIRCUIT CARD, filter HF

. . . 1

. . . 19 . . . .

. . . . . . .

. .

073 756 . .

STAND OFF, 6-32 x .625 lg

. . . 4

. . . 20 . . . .

. . . . . . .

. .

182 870 . .

CONTROL, push pull

. . . 1

. . . 21 . . . .

. . . . . . .

. . .

119 014 . .

LEVER, switch black

. . . 1

. . . 22 . . . .

. . . . . . .

. .

099 255 . .

TERMINAL, pwr output

. . . 3

. . . 23 . . . .

. . . . . . .

. .

083 030 . .

STUD, brs .250-20 x 1.750

. . . 1

. . . 24 . . . .

. . . . . . .

. .

010 915 . .

WASHER, flat brs .250

. . . 2

. . . 25 . . . .

. . . . . . .

. .

601 836 . .

NUT, brs hex jam .250-20

. . . 3

. . . 26 . . . .

. . . . . . .

. .

188 039 . .

COVER, receptacle with gasket

. . . 1

. . . 27 . . . .

. . . . . . .

. .

159 921 . .

BEZEL

. . . 1

. . . 28 . . . .

RC1 . . .

182 954 . .

RECEPTACLE, str 3P4W 50A 125/250VAC

. . . 1

. . . . . . . . . .

. . . . . . .

. . .

119 172 . .

PLUG, st 50A 125/250V

. . . 1

. . . 29 . . . .

. . . . . . .

. .

170 391 . .

CAP, dust connector 9760-20 protector

. . . 1

. . . 30 . . . .

. HM . .

. .

145 247 . .

METER, hour 10-32VDC

. . . 1

. . . 31 . . . .

. . . . . . .

. .

021 385 . .

BOOT, toggle switch lever

. . . 3

. . . 32 . . . .

. . . . . . .

. .

097 924 . .

KNOB, pointer

. . . 1

. . . 33 . . . .

. . . . . . .

. .

072 590 . .

LOCK, shaft .375-32 x .250dia shaft

. . . 1

. . . 34 . . . .

. . . . . . .

. . .

115 493 . .

HANDLE, range switch

. . . 1

. . . 35 . . . .

. . . . . . .

. . .

. . . . . . . . . .

NAMEPLATE, (order by model and serial number)

. . . 1

Optional

 

 

 

 

 

To maintain the factory original performance of your Replacement Parts. Model and serial number required

equipment, use only Manufacturer’s Suggested when ordering parts from your local distributor.

OM-486 Page 42

Image 46
Contents Processes OM-486Description From Hobart to You Table of Contents Page Electric Shock can kill Symbol UsageArc Welding Hazards ARC Rays can burn eyes and skinEngine Hazards Engine Exhaust Gases can kill Battery Explosion can BlindMoving Parts can cause injury Engine Heat can cause fireRadiation can cause interference Principal Safety StandardsEMF Information ARC Welding can cause interferenceUN Choc É Lectrique peut tuer Signification des symbolesConsignes DE SÉ Curité Lire Avant Utilisation LES Fumé ES ET LES GAZ peuvent ê tre dangereuxDES PIÈ CES Chaudes peuvent provoquer des brû lures graves LE Soudage peut provoquer un in- cendie ou une explosionDES Particules Volantes peuvent blesser les yeux LE Bruit peut affecter l’ouïeLA Chaleur DU Moteur peut pro- voquer un incendie DES Organes Mobiles peuvent provoquer des blessures’EXPLOSION DE LA Batterie peut LA Chute DE L’APPAREIL peut blesserLE Soudage À L’ARC risque de provoquer des interfé rences Principales normes de sé curitéInformation sur les champs é lectromagné tiques Consignes relatives aux stimulateurs cardiaquesWeld, Power, And Engine Specifications SpecificationsSymbol Definitions DefinitionsDimensions Dimensions, Weights, and Operating AnglesFuel Consumption Exceeding duty cycle can damage unit and void warranty Auxiliary Power CurveDuty Cycle CC/AC Mode CC/DC ModeCV/DC Mode Volt-Ampere CurvesInstalling Welding Generator InstallationEngine Prestart Checks Read and follow all instruc Activating The Dry Charge Battery If ApplicableDo not overfill battery cells ChargerConnecting To Weld Output Terminals Connecting The BatteryInstalling Exhaust Pipe Connect negative cable last100 ft 30 m Or Less Selecting Weld Cable SizesRemote 14 Receptacle Information 10 100% Duty CycleTo wet out weld puddle Adjusting MIG Weld Puddle ConsistencyStop engine To stiffen weld puddleRemote Amperage/Voltage Switch DC Polarity/AC SwitchDo not switch under load Operating Welding GeneratorRemote Amperage/Voltage Control Operating Auxiliary Equipment Auxiliary Power Receptacles And Circuit BreakersWeld Current 120 240 Optional Auxiliary Power Receptacles Gfci Receptacle OptionMaintenance and Troubleshooting Maintenance Label Servicing Optional Spark Arrestor Servicing Air CleanerStop engine and let cool Changing Engine Oil, Oil Filter, And Fuel Filter Idle Speed Adjustment Adjusting Engine SpeedWeld/Power Speed Adjustment Welding TroubleshootingOverload Protection Trouble RemedyCheck and adjust engine speed see Section Low weld output Check control settingsCheck and clean air cleaner as necessary see Section See engine manualEngine Auxiliary PowerCheck receptacle wiring and connections Check governor according to engine manualElectrical Diagram Circuit Diagram For Welding GeneratorST-190 578-B Selecting Equipment Auxiliary Power GuidelinesGrounding Generator To Truck Or Trailer Frame Earth ground if supplying Grounding When Supplying Building SystemsHow Much Power Does Equipment Require? Amperes x Volts = WattsIndustrial Motors Rating Starting Watts Running Watts Approximate Power Requirements For Industrial MotorsApproximate Power Requirements For Farm/Home Equipment Farm/Home Equipment Rating Starting Watts Running WattsApproximate Power Requirements For Contractor Equipment Contractor Rating Starting Watts Running WattsSingle-Phase Induction Motor Starting Requirements Power Required To Start MotorHow Much Power Can Generator Supply? KVA/HP x HP xTypical Connections To Supply Standby Power 240 120 GroundSelecting Extension Cord Use Shortest Cord Possible Current Load Watts Amperes Main Assembly Parts List 24-Fig Dia Part Description Mkgs Quantity Panel, Front w/Components Panel, Front w/Components -1 Item Generator -1 Item Page Page Page Service SupportHobart Welding Products Contact your Distributor forCall