Grizzly Model G0638 owner manual Flexible Duct, Plastic Duct

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There are quite a number of options when it comes to metal duct, but metal duct that is spe- cially manufactured for dust collection is the best choice. When selecting your metal duct, choose high quality metal duct with smooth welded inter- nal seams that will minimize airflow resistance. This type of duct usually connects to other ducts or elbows with a simple, self-sealing clamp, is very quick and easy to assemble, and can be readily dismantled and re-installed. This is espe- cially important if you ever need to change things around in your shop or add more tools. See the Accessories section on Page 36 for examples.

Avoid inferior metal duct that requires you to cut it to length and snap it together. This type of duct is time consuming to install because it requires you to seal all the seams with silicone and screw the components on the ends with sheet metal screws. Another disadvantage is the rough internal seams and crimped ends that unavoidably increase static pressure loss.

Flexible Duct

Flexible hose is generally used for short runs, small shops and at rigid duct-to-tool connections. There are many different types of flex hose on the market today. These are manufactured from materials such as polyethylene, PVC, cloth hose dipped in rubber and even metal, including steel and aluminum.

The superior choice for flexible ducting is metal flex hose that is designed to be flexible and as smooth as possible to reduce static pressure loss.

Figure 44. Example of flexible metal duct.

G0637/G0638 Cyclone Dust Collector

There are also many kinds of pure plastic flexible hose, such as non-perforated drainage type hose and dryer vent hose. Drainage type hose, while being economical, does not quite have the flex- ibility required for dust collection. The inside of the duct is also deeply corrugated and can increase the static pressure loss by as much as 50% over smooth wall duct. Dryer vent hose offers greater flexibility, but is non-resistant to abrasion and tends to collapse in a negative pressure system. We DO NOT recommend using dryer vent hose in your dust collection system.

If using flex-hose, choose one of the many types designed specifically for the movement of solid particles, i.e. dust, grains and plastics. However, the cost of specifically designed flexible duct can vary greatly. Grizzly offers polyethylene hose, which is well suited for the removal of particulate matter, especially sawdust, since it is durable and completely flexible. Polyethylene is also very eco- nomical and available in a wide variety of diam- eters and lengths for most applications.

Plastic Duct

The popularity of plastic duct is due to the fact that it is economical and readily available. It is also simple to assemble and easily sealed against air loss. The primary disadvantage of plastic duct for dust collection is the inherent danger of static electrical build-up.

Figure 45. Example of plastic duct and

components.

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Contents Model G0637 71/2 & 10 HP Cyclone Dust CollectorsPage Table of Contents Foreword IntroductionContact Info G0637 Machine Data Sheet G0637 Data Sheet G0637/G0638 Cyclone Dust Collector G0638 Machine Data Sheet G0638 Data Sheet G0637/G0638 Cyclone Dust Collector Identification G0637/G0638 Cyclone Dust Collector G0637/G0638 Cyclone Dust Collector Additional Safety for Dust Collectors Full Load Amperage Draw Phase ConverterConnection to Power Circuit RequirementsModel G0638 440V Conversion Model G0637 440V ConversionTo convert the G0638 to Unpacking SetupSetup Safety Items Needed for SetupInventory Figures Qty InventoryInventory Qty Lighting Placement LocationSite Considerations Floor LoadMounting to Shop Floor Clean UpBolting to Concrete Floors Hardware Identification Chart Upper Stand AssemblyIntake Barrel and Large Cyclone Funnel Intake Cylinder and Blower HousingCyclone mounting bracket mounted To collector assembly Blower Housing and Intake Barrel AssembliesSecuring intake barrel assembly to Blower housing assembly Outlet Port and Canister Filters Canister filter collection bag installed Dust Collection Drum Assemblies Small Cyclone Funnel and Funnel PortPage Model G0638 Control Box Model G0637 Control BoxTo test run your dust collection system Test RunFor the G0638 only Metal Duct Designing SystemGeneral Duct MaterialPlastic Duct Flexible DuctSketch a Basic Duct Layout System DesignDecide Who Will Design Sketch Your Shop LayoutMachine Approximate Determine Required CFM of Each MachineMachine Determining Branch Line Duct Size Determining Main Line Duct SizeTotal CFM Branch Line Size Calculating Duct Resistance System Grounding Blast Gate Metal Duct Starter Kit AccessoriesG6252-4 Floor Sweep G7341-5 Floor Sweep G7342-6 Floor Sweep Metal ElbowsMetal Branches Reducers & AdaptersH2443-Universal Adapter Dust collection pipe clampsRemote Control Operation SafetyOperations Emptying Drums MaintenanceCleaning Filters ScheduleTroubleshooting ServiceMotor & Electrical Dust Collector Operation Symptom Possible Cause Possible SolutionDate Approximate Hours Of Use Service Performed Service LogModel G0637 control box G0637 Electrical ComponentsWiring Diagrams Pages 44 Model G0638 control box G0638 Electrical ComponentsPages 47 Pages 47 Parts Breakdown Description Parts ListCollection Drum LID Label Placement Warranty and Returns Page Page
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