Grizzly Model G0638 owner manual System Grounding

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Note: When calculating static pressure loss to determine if multiple lines can be left open at the same time, only include the main line numbers once.

5.Compare the total static pressure loss for that line to the maximum static pressure rating of your dust collector (refer to the Machine Data Sheets on Pages 3 & 5).

—If your static pressure loss is below the static pressure rating of the dust col- lector, then the line will most likely be successful. Congratulations! You've just designed your own dust system. Refer to the Accessories section on Page 36 to start buying the components necessary to make your system a reality.

—If your static pressure loss is equal to or above the static pressure rating of the dust collector, then that line will not effectively collect the dust. You must then modify some of the factors in that line to reduce the static pressure loss. Some of the ways to do this include 1) installing larger duct,

2)reducing amount of flexible duct used,

3)increasing machine dust port size, 4) moving machine closer to dust collector to eliminate duct length, and 5) reducing 90˚ elbows or replacing them with 45˚ elbows.

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System Grounding

Since plastic hose is abundant, relatively inex- pensive, easily assembled and air tight, it is a very popular material for conveying dust from woodworking machines to the dust collector. We recommend using flexible hose (flex-hose) to con- nect the woodworking machine to the dust collec- tion system. However, plastic flex-hose and plastic duct are insulators, and dust particles moving against the walls of the plastic duct create static electrical build up. This charge will build until it discharges to a ground. If a grounding medium is not available to prevent static electrical build up, the electrical charge will arc to the nearest grounded source. This electrical discharge may cause an explosion and subsequent fire inside the system.

To protect against static electrical build up inside

anon-conducting duct, a bare copper wire should be placed inside the duct along its length and grounded to the dust collector. You must also confirm that the dust collector is continuously grounded through the electrical circuit to the elec- tric service panel.

If you connect the dust collector to more than one machine by way of a non-conducting branching duct system and blast gates, the system must still be grounded as mentioned above. We recom- mend inserting a continuous bare copper ground wire inside the entire duct system and attaching the wire to each grounded woodworking machine and dust collector.

Be sure that you extend the bare copper wire down all branches of the system. Do not forget to connect the wires to each other with wire nuts when two branches meet at a “Y” or “T” connec- tion.

G0637/G0638 Cyclone Dust Collector

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Contents 71/2 & 10 HP Cyclone Dust Collectors Model G0637Page Table of Contents Introduction ForewordContact Info G0637 Machine Data Sheet G0637 Data Sheet G0637/G0638 Cyclone Dust Collector G0638 Machine Data Sheet G0638 Data Sheet G0637/G0638 Cyclone Dust Collector Identification G0637/G0638 Cyclone Dust Collector G0637/G0638 Cyclone Dust Collector Additional Safety for Dust Collectors Phase Converter Connection to PowerCircuit Requirements Full Load Amperage DrawModel G0637 440V Conversion Model G0638 440V ConversionTo convert the G0638 to Setup Setup SafetyItems Needed for Setup UnpackingInventory Inventory Figures QtyInventory Qty Placement Location Site ConsiderationsFloor Load LightingClean Up Mounting to Shop FloorBolting to Concrete Floors Hardware Identification Chart Assembly Upper StandIntake Cylinder and Blower Housing Intake Barrel and Large Cyclone FunnelBlower Housing and Intake Barrel Assemblies Cyclone mounting bracket mounted To collector assemblySecuring intake barrel assembly to Blower housing assembly Outlet Port and Canister Filters Canister filter collection bag installed Small Cyclone Funnel and Funnel Port Dust Collection Drum AssembliesPage Model G0637 Control Box Model G0638 Control BoxTest Run To test run your dust collection systemFor the G0638 only Designing System GeneralDuct Material Metal DuctFlexible Duct Plastic DuctSystem Design Decide Who Will DesignSketch Your Shop Layout Sketch a Basic Duct LayoutDetermine Required CFM of Each Machine Machine ApproximateMachine Determining Main Line Duct Size Determining Branch Line Duct SizeTotal CFM Branch Line Size Calculating Duct Resistance System Grounding Blast Gate Accessories Metal Duct Starter KitMetal Elbows Metal BranchesReducers & Adapters G6252-4 Floor Sweep G7341-5 Floor Sweep G7342-6 Floor SweepDust collection pipe clamps H2443-Universal AdapterOperation Safety Remote ControlOperations Maintenance Cleaning FiltersSchedule Emptying DrumsService TroubleshootingMotor & Electrical Symptom Possible Cause Possible Solution Dust Collector OperationService Log Date Approximate Hours Of Use Service PerformedG0637 Electrical Components Model G0637 control boxWiring Diagrams Pages 44 G0638 Electrical Components Model G0638 control boxPages 47 Pages 47 Parts Breakdown Parts List DescriptionCollection Drum LID Label Placement Warranty and Returns Page Page