Grizzly Model G0638 owner manual System Design, Decide Who Will Design, Sketch Your Shop Layout

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System Design

Step 1. Decide Who Will Design

For most small-to-medium sized shops, you can design and build the dust collection system your- self without hiring engineers or consultants. We have included some basic information here to get you started on a dust collection system design.

If you have a large shop or must design a com- plicated system, then we recommend additional research beyond this manual, or seek help from an expert.

Step 2. Sketch Your Shop Layout

Planning is the most important step when design- ing a successful dust collection system.

Before you begin to draw your necessary layout sketch, we recommend that you visit our FREE Workshop Planner available on our website at

www.grizzly.com.

Our Workshop Planner will allow you to quickly and easily draw and print a basic shop layout. Don't worry, non-Grizzly brand machines can be substituted with Grizzly machines for layout pur- poses. Note: After you're finished, make sure to save your layout for later modification.

Your sketch only needs the basic details of the shop layout, similar to Figure 46, including all your current/planned machines and your planned placement of the dust collector.

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Figure 46. Initial sketch of shop layout.

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Step 3. Sketch a Basic Duct Layout

For the next step, sketch how your machines will connect to the dust collector. Consider these gen- eral guidelines for planning an efficient system:

1.Machines that produce the most sawdust should be placed nearest to the dust collector (i.e. planers and sanders).

2.An ideal design will feature the shortest pos- sible main line and secondary branch ducts. See Figures 47 & 48 for ideas of good duct layouts vs bad duct layouts.

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Figure 47. Good duct layout.

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Figure 48. Bad duct layout.

G0637/G0638 Cyclone Dust Collector

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Contents 71/2 & 10 HP Cyclone Dust Collectors Model G0637Page Table of Contents Contact Info IntroductionForeword G0637 Machine Data Sheet G0637 Data Sheet G0637/G0638 Cyclone Dust Collector G0638 Machine Data Sheet G0638 Data Sheet G0637/G0638 Cyclone Dust Collector Identification G0637/G0638 Cyclone Dust Collector G0637/G0638 Cyclone Dust Collector Additional Safety for Dust Collectors Phase Converter Connection to PowerCircuit Requirements Full Load Amperage DrawTo convert the G0638 to Model G0637 440V ConversionModel G0638 440V Conversion Setup Setup SafetyItems Needed for Setup UnpackingInventory Qty InventoryInventory Figures Qty Placement Location Site ConsiderationsFloor Load LightingBolting to Concrete Floors Clean UpMounting to Shop Floor Hardware Identification Chart Assembly Upper StandIntake Cylinder and Blower Housing Intake Barrel and Large Cyclone FunnelBlower Housing and Intake Barrel Assemblies Cyclone mounting bracket mounted To collector assemblySecuring intake barrel assembly to Blower housing assembly Outlet Port and Canister Filters Canister filter collection bag installed Small Cyclone Funnel and Funnel Port Dust Collection Drum AssembliesPage Model G0637 Control Box Model G0638 Control BoxFor the G0638 only Test RunTo test run your dust collection system Designing System GeneralDuct Material Metal DuctFlexible Duct Plastic DuctSystem Design Decide Who Will DesignSketch Your Shop Layout Sketch a Basic Duct LayoutMachine Determine Required CFM of Each MachineMachine Approximate Total CFM Branch Line Size Determining Main Line Duct SizeDetermining Branch Line Duct Size Calculating Duct Resistance System Grounding Blast Gate Accessories Metal Duct Starter KitMetal Elbows Metal BranchesReducers & Adapters G6252-4 Floor Sweep G7341-5 Floor Sweep G7342-6 Floor SweepDust collection pipe clamps H2443-Universal AdapterOperations Operation SafetyRemote Control Maintenance Cleaning FiltersSchedule Emptying DrumsMotor & Electrical ServiceTroubleshooting Symptom Possible Cause Possible Solution Dust Collector OperationService Log Date Approximate Hours Of Use Service PerformedG0637 Electrical Components Model G0637 control boxWiring Diagrams Pages 44 G0638 Electrical Components Model G0638 control boxPages 47 Pages 47 Parts Breakdown Parts List DescriptionCollection Drum LID Label Placement Warranty and Returns Page Page