Grizzly Model G0638 Determining Main Line Duct Size, Determining Branch Line Duct Size

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Determining Main Line Duct Size

The general rule of thumb for a main line duct is that the velocity of the airflow must not fall below 3500 FPM.

For small/medium sized shops, using the inlet size of the dust collector as the main line duct size will usually keep the air velocity above 3500 FPM and, depending on your system, will allow you to keep multiple branches open at one time.

For the Model G0637/G0638 this is 10". Mark your drawing as in Figure 52.

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Figure 52. Main line size labeled on sketch.

Determining Branch Line Duct Size

The general rule of thumb for a branch line duct is that the velocity of the airflow must not fall below 4000 FPM.

For small/medium sized shops, using the dust port size from the machine as the branch line duct size will achieve the correct velocity in most appli- cations. However, if the dust port on the machine is smaller than 4", make the branch line 4" and neck the line down right before the dust port.

Note: Systems with powerful dust collectors work better if multiple blast gates are left open. This also allows you to run two machines at once. Experiment with different combinations of blast gates open/closed to find the best results for your system.

Write your determined branch line sizes on your drawing, as shown in Figure 53.

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Figure 53. Branch line sizes labeled on sketch.

A few frequently asked questions when deter- mining branch line sizes:

What size of branch line do I use if the machine has two dust ports?

Simply add the total CFM given for each size from Figure 49 and refer to that CFM number in Figure 54. Then, split the branch line just before the dust ports with matching duct sizes.

How do I manage two machines on the same branch line?

You have two options:

1.If both machines will be running at the same time, add the total CFM given for each size from Figure 49 and match the branch line given in Figure 54.

2.If both the machines will never be run at the same time, reference the machine with big- gest dust port in Figure 54 and add blast gates after the Y-branch to open/close the line to each machine.

Total CFM

Branch Line Size

600

5"

700

5"

800

6"

1000

6"

1200

7"

1400

8"

1600

8"

Figure 54. Branch line sizing chart by total CFM (for use when multiple machines share line).

G0637/G0638 Cyclone Dust Collector

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Contents 71/2 & 10 HP Cyclone Dust Collectors Model G0637Page Table of Contents Foreword IntroductionContact Info G0637 Machine Data Sheet G0637 Data Sheet G0637/G0638 Cyclone Dust Collector G0638 Machine Data Sheet G0638 Data Sheet G0637/G0638 Cyclone Dust Collector Identification G0637/G0638 Cyclone Dust Collector G0637/G0638 Cyclone Dust Collector Additional Safety for Dust Collectors Circuit Requirements Phase ConverterConnection to Power Full Load Amperage DrawModel G0638 440V Conversion Model G0637 440V ConversionTo convert the G0638 to Items Needed for Setup SetupSetup Safety UnpackingInventory Figures Qty InventoryInventory Qty Floor Load Placement LocationSite Considerations LightingMounting to Shop Floor Clean UpBolting to Concrete Floors Hardware Identification Chart Assembly Upper StandIntake Cylinder and Blower Housing Intake Barrel and Large Cyclone FunnelBlower Housing and Intake Barrel Assemblies Cyclone mounting bracket mounted To collector assemblySecuring intake barrel assembly to Blower housing assembly Outlet Port and Canister Filters Canister filter collection bag installed Small Cyclone Funnel and Funnel Port Dust Collection Drum AssembliesPage Model G0637 Control Box Model G0638 Control BoxTo test run your dust collection system Test RunFor the G0638 only Duct Material Designing SystemGeneral Metal DuctFlexible Duct Plastic DuctSketch Your Shop Layout System DesignDecide Who Will Design Sketch a Basic Duct LayoutMachine Approximate Determine Required CFM of Each MachineMachine Determining Branch Line Duct Size Determining Main Line Duct SizeTotal CFM Branch Line Size Calculating Duct Resistance System Grounding Blast Gate Accessories Metal Duct Starter KitReducers & Adapters Metal ElbowsMetal Branches G6252-4 Floor Sweep G7341-5 Floor Sweep G7342-6 Floor SweepDust collection pipe clamps H2443-Universal AdapterRemote Control Operation SafetyOperations Schedule MaintenanceCleaning Filters Emptying DrumsTroubleshooting ServiceMotor & Electrical Symptom Possible Cause Possible Solution Dust Collector OperationService Log Date Approximate Hours Of Use Service PerformedG0637 Electrical Components Model G0637 control boxWiring Diagrams Pages 44 G0638 Electrical Components Model G0638 control boxPages 47 Pages 47 Parts Breakdown Parts List DescriptionCollection Drum LID Label Placement Warranty and Returns Page Page