Bryant 607C-A installation instructions Maintenance, Air Filter, Indoor Blower and Motor

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NOTE: Unit will remain in defrost until defrost thermostat reopens at approximately 65_F (18_C) coil temperature at liquid line or remainder of defrost cycle time.

MAINTENANCE

To ensure continuing high performance, and to minimize the possibility of premature equipment failure, periodic maintenance must be performed on this equipment. This heat pump unit should be inspected at least once each year by a qualified service person. To troubleshoot unit, refer to Table 9.

NOTE: TO EQUIPMENT OWNER: Consult your local dealer about the availability of a maintenance contract.

!WARNING

PERSONAL INJURY AND UNIT DAMAGE HAZARD

Failure to follow this warning could result in personal injury or death and unit component damage.

The ability to properly perform maintenance on this equipment requires certain expertise, mechanical skills, tools and equipment. If you do not possess these, do not attempt to perform any maintenance on this equipment, other than those procedures recommended in the Owner’s Manual.

!WARNING

ELECTRICAL SHOCK HAZARD

Failure to follow these warnings could result in personal injury or death:

1.Turn off electrical power to the unit and install a lockout tag before performing any maintenance or service on this unit.

2.Use extreme caution when removing panels and parts.

3.Never place anything combustible either on or in contact with the unit.

!CAUTION

UNIT OPERATION HAZARD

Failure to follow this caution may result in improper operation.

Errors made when reconnecting wires may cause improper and dangerous operation. Label all wires prior to disconnecting when servicing.

The minimum maintenance requirements for this equipment are as follows:

1.Inspect air filter(s) each month. Clean or replace when necessary.

2.Inspect indoor coil, drain pan, and condensate drain each cooling season for cleanliness. Clean when necessary.

3.Inspect blower motor and wheel for cleanliness each cooling season. Clean when necessary.

4.Check electrical connections for tightness and controls for proper operation each cooling season. Service when necessary.

Step 1 — Air Filter

IMPORTANT: Never operate the unit without a suitable air filter in the return-air duct system. Always replace the filter with the same dimensional size and type as originally installed. See Table 1 for recommended filter sizes.

Inspect air filter(s) at least once each month and replace (throwaway-type) or clean (cleanable-type) at least twice during

each cooling season and twice during the heating season, or whenever the filter becomes clogged with dust and lint.

Indoor Blower and Motor

NOTE: All motors are pre-lubricated. Do not attempt to lubricate these motors.

NOTE: 460 volt units have a stepdown autotransformer that supplies approximately 230 volts to a nominal 230 volt indoor blower motor.

For longer life, operating economy, and continuing efficiency, clean accumulated dirt and grease from the blower wheel and motor annually.

!WARNING

ELECTRICAL SHOCK HAZARD

Failure to follow this warning could result in personal injury or death.

Disconnect and install lockout tag on electrical power to the unit before cleaning the blower motor and wheel.

To clean the blower motor and wheel:

1.Remove and disassemble blower assembly as follows:

a.Remove blower access panel (see Fig 22).

b.Disconnect 5 pin plug and 4 pin plug from indoor blower motor. Remove capacitor if required.

c.On all units remove blower assembly from unit. Remove screws securing blower to blower partition and slide assembly out. Be careful not to tear insulation in blower compartment.

d.Ensure proper reassembly by marking blower wheel and motor in relation to blower housing before disassembly.

e.Loosen setscrew(s) that secures wheel to motor shaft, remove screws that secure motor mount brackets to housing, and slide motor and motor mount out of housing.

2.Remove and clean blower wheel as follows:

a.Ensure proper reassembly by marking wheel orientation.

b.Lift wheel from housing. When handling and/or cleaning blower wheel, be sure not to disturb balance weights (clips) on blower wheel vanes.

c.Remove caked-on dirt from wheel and housing with a brush. Remove lint and/or dirt accumulations from wheel and housing with vacuum cleaner, using soft brush attachment. Remove grease and oil with mild solvent.

d.Reassemble wheel into housing.

e.Reassemble motor into housing. Be sure setscrews are tightened on motor shaft flats and not on round part of shaft. Reinstall blower into unit. Reinstall capacitor.

f.Connect 5 pin plug and 4 pin plug to indoor blower motor.

g.Reinstall blower access panel (see Fig. 21).

3.Restore electrical power to unit. Start unit and check for proper blower rotation and motor speeds during cooling cycles.

607C-- -- A

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Contents Safety Considerations Table of ContentsIntroduction Receiving and InstallationCheck Equipment Provide Unit Support607--A24-30 Unit Dimensions 607--A36-60 Unit Dimensions SMALL/COMMON Curb Inspection Rig and Place UnitRigging/Lifting of Unit See Fig Unit Falling HazardPersonal Injury and Electrical Operation Hazard Select and Install DuctworkProvide for Condensate Disposal Install Electrical ConnectionsHigh-Voltage Connections Unit Component Damage HazardSpecial Procedures for 208-V Operation Accessory Electric Heaters InstallationStandard Connections Transformer ProtectionMinimum Airflow for Reliable Electric Heater Operation CFM Condensate Trap Physical Data Unit 607--AConnection Wiring Schematics 208/230-1-60 Cont. Ladder Wiring Schematics 208/230-1-60 607C a Cont. Ladder Wiring Schematics 208/230-3-60 Connection Wiring Diagram Cont. Ladder Wiring Diagram START-UP Start-Up AdjustmentsCheck for Refrigerant Leaks Checking Cooling and Heating Control OperationIndoor Airflow and Airflow Adjustments Checking and Adjusting Refrigerant ChargeTwo Cooling Fan Speeds Set-up Dehumidification feature used Unit Operation HazardSingle Speed Cooling With Higher Electric Heat Speed Continuous Fan OperationColor Coding for Indoor Fan Motor Leads Defrost Control Quiet ShiftDefrost Air Filter MaintenanceIndoor Blower and Motor Personal Injury and Unit Damage HazardFilter Pressure Drop Table in. W.C 607--A Wet Coil Pressure Drop in. W.CCooling Charging Table-Subcooling Outdoor Coil, Indoor Coil, and Condensate Drain PanOutdoor Fan Electrical Controls and WiringRefrigerant Circuit Indoor AirflowLoss of Charge Switch Pressure SwitchesHigh-Pressure Switch Copeland Scroll Compressor Puron RefrigerantTroubleshooting START-UP ChecklistSystem Information Puronr R-410A Quick Reference Guide Symptom Cause Remedy Troubleshooting ChartRemove and Store in Job Files TemperaturesPreliminary Information Model no III. START-UP Electrical Supply Voltage Compressor AmpsAccessories Vertical Economizer Factory Installed Option GeneralInstallation Small ChassisFilter Part Number Economizer Hood Top Panel RemovalHood Divider Removed Economizer Hood Assembly Horizontal Return Duct Cover Panel and Hood Divider Removal Large ChassisLeft Hood Side Hood Assembly Configuration Supply AIR Temperature SAT SENSOR-The supplyEconomizer Standard Sensors 11.7C 12.8C 14.4C 17.2C 20C 22.8C 25.6C Economizer Controller 607C-- -- a Economizer Wiring Diagram A10200 Cont. Ladder Wiring Diagram A10199 607C-- -- a 607C-- -- a CO2 Sensor Standard Settings CO2 Sensor Standard Settings Economizer Input/Output LogicOperation Troubleshooting 607C--A 30 3 Phase with Economizer 607C--A 36-60 3 Phase with Economizer