Bryant 607C-A Introduction, Receiving and Installation, Check Equipment, Provide Unit Support

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607C-- -- A

Recognize safety information. This is the safety-alert symbol . When you see this symbol on the unit and in instructions or manu- als, be alert to the potential for personal injury. Understand these signal words: DANGER, WARNING, and CAUTION. These words are used with the safety-alert symbol. DANGER identifies the most serious hazards which will result in severe personal injury or death. WARNING signifies hazards which could result in per- sonal injury or death. CAUTION is used to identify unsafe practic- es which may result in minor personal injury or product and prop- erty damage. NOTE is used to highlight suggestions which will result in enhanced installation, reliability, or operation.

!WARNING

ELECTRICAL SHOCK HAZARD

Failure to follow this warning could result in personal injury or death.

Before installing or servicing system, always turn off main power to system and install lockout tag. There may be more than one disconnect switch. Turn off accessory heater power switch if applicable.

!CAUTION

CUT HAZARD

Failure to follow this caution may result in personal injury.

When removing access panels (see Fig. 21) or performing maintenance functions inside your unit, be aware of sharp sheet metal parts and screws. Although special care is taken to reduce sharp edges to a minimum, be extremely careful when handling parts or reaching into the unit.

INTRODUCTION

The 607--A heat pump is fully self-contained and designed for outdoor installation. (See Fig. 1) Standard units are shipped in a horizontal-discharge configuration for installation on a ground level slab. Standard units can be converted to downflow (vertical) discharge configurations for rooftop applications.

RECEIVING AND INSTALLATION

Step 1 — Check Equipment

Identify Unit

The unit model number and serial number are stamped on the unit identification plate. Check this information against shipping papers.

Inspect Shipment

Inspect for shipping damage before removing packaging material. If unit appears to be damaged or is torn loose from its anchorage, have it examined by transportation inspectors before removal. Forward claim papers directly to transportation company. Manufacturer is not responsible for any damage incurred in transit. Check all items against shipping list. Immediately notify the nearest equipment distributor if any item is missing. To prevent loss or damage, leave all parts in original packages until installation.

If the unit is to be mounted on a curb in a downflow application, review Step 5 to determine which method is to be used to remove the downflow panels before rigging and lifting into place. The panel removal process may require the unit to be on the ground.

Step 2 — Provide Unit Support

Roof Curb

Install accessory roof curb in accordance with instructions shipped with curb (See Fig. 4). Install insulation, cant strips, roofing, and flashing. Ductwork must be attached to curb.

IMPORTANT: The gasketing of the unit to the roof curb is critical for a watertight seal. Install gasketing material supplied with the roof curb. Improperly applied gasketing also can result in air leaks and poor unit performance.

Curb should be level to within 1/4 in. (6 mm) (See Fig. 7). This is necessary for unit drain to function properly. Refer to accessory roof curb installation instructions for additional information as required.

Installation on older “G” series roof curbs.

Two accessory kits are available to aid in installing a new “G” series unit on an old “G” roof curb.

1.Accessory kit number CPADCURB001A00, (small chassis) and accessory kit number CPADCURB002A00, (large chassis) includes roof curb adapter and gaskets for the perimeter seal and duct openings. No additional modifications to the curb are required when using this kit.

2.An alternative to the adapter curb is to modify the existing curb by removing the outer horizontal flange and use accessory kit number CPGSKTKIT001A00 which includes spacer blocks (for easy alignment to existing curb) and gaskets for the perimeter seal and duct openings. This kit is used when existing curb is modified by removing outer horizontal flange.

!CAUTION

UNIT/STRUCTURAL DAMAGE HAZARD

Failure to follow this caution may result in property damage.

Ensure there is sufficient clearance for saw blade when cutting the outer horizontal flange of the roof curb so there is no damage to the roof or flashing.

Slab Mount

Place the unit on a solid, level concrete pad that is a minimum of 4 in. (102 mm) thick with 2 in. (51 mm) above grade (See Fig. 8). The slab should extend approximately 2 in. (51 mm) beyond the casing on all 4 sides of the unit. Do not secure the unit to the slab except when required by local codes.

Step 3 — Provide Clearances

The required minimum service clearances are shown in Fig. 2 and

3.Adequate ventilation and outdoor air must be provided. The outdoor fan draws air through the outdoor coil and discharges it through the top fan grille. Be sure that the fan discharge does not recirculate to the outdoor coil. Do not locate the unit in either a corner or under an overhead obstruction. The minimum clearance under a partial overhang (such as a normal house overhang) is 48 in. (1219 mm) above the unit top. The maximum horizontal extension of a partial overhang must not exceed 48 in. (1219 mm). IMPORTANT: Do not restrict outdoor airflow. An air restriction at either the outdoor-air inlet or the fan discharge may be detrimental to compressor life.

Do not place the unit where water, ice, or snow from an overhang or roof will damage or flood the unit. Do not install the unit on carpeting or other combustible materials. Slab-mounted units should be at least 4 in. (102 mm) above the highest expected water and runoff levels. Do not use unit if it has been under water.

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Contents Table of Contents Safety ConsiderationsCheck Equipment Receiving and InstallationIntroduction Provide Unit Support607--A24-30 Unit Dimensions 607--A36-60 Unit Dimensions SMALL/COMMON Curb Rigging/Lifting of Unit See Fig Rig and Place UnitInspection Unit Falling HazardSelect and Install Ductwork Personal Injury and Electrical Operation HazardHigh-Voltage Connections Install Electrical ConnectionsProvide for Condensate Disposal Unit Component Damage HazardStandard Connections Accessory Electric Heaters InstallationSpecial Procedures for 208-V Operation Transformer ProtectionCondensate Trap Physical Data Unit 607--A Minimum Airflow for Reliable Electric Heater Operation CFMConnection Wiring Schematics 208/230-1-60 Cont. Ladder Wiring Schematics 208/230-1-60 607C a Cont. Ladder Wiring Schematics 208/230-3-60 Connection Wiring Diagram Cont. Ladder Wiring Diagram Check for Refrigerant Leaks Start-Up AdjustmentsSTART-UP Checking Cooling and Heating Control OperationTwo Cooling Fan Speeds Set-up Dehumidification feature used Checking and Adjusting Refrigerant ChargeIndoor Airflow and Airflow Adjustments Unit Operation HazardColor Coding for Indoor Fan Motor Leads Single Speed Cooling With Higher Electric Heat SpeedContinuous Fan Operation Defrost Defrost ControlQuiet Shift Indoor Blower and Motor MaintenanceAir Filter Personal Injury and Unit Damage Hazard607--A Wet Coil Pressure Drop in. W.C Filter Pressure Drop Table in. W.COutdoor Coil, Indoor Coil, and Condensate Drain Pan Cooling Charging Table-SubcoolingRefrigerant Circuit Electrical Controls and WiringOutdoor Fan Indoor AirflowHigh-Pressure Switch Pressure SwitchesLoss of Charge Switch Copeland Scroll Compressor Puron RefrigerantSystem Information TroubleshootingSTART-UP Checklist Puronr R-410A Quick Reference Guide Troubleshooting Chart Symptom Cause RemedyPreliminary Information Model no TemperaturesRemove and Store in Job Files III. START-UP Electrical Supply Voltage Compressor AmpsInstallation Vertical Economizer Factory Installed Option GeneralAccessories Small ChassisEconomizer Hood Top Panel Removal Filter Part NumberHood Divider Removed Economizer Hood Assembly Large Chassis Horizontal Return Duct Cover Panel and Hood Divider RemovalLeft Hood Side Hood Assembly Economizer Standard Sensors ConfigurationSupply AIR Temperature SAT SENSOR-The supply 11.7C 12.8C 14.4C 17.2C 20C 22.8C 25.6C Economizer Controller 607C-- -- a Economizer Wiring Diagram A10200 Cont. Ladder Wiring Diagram A10199 607C-- -- a 607C-- -- a Operation CO2 Sensor Standard SettingsCO2 Sensor Standard Settings Economizer Input/Output Logic Troubleshooting 607C--A 30 3 Phase with Economizer 607C--A 36-60 3 Phase with Economizer