Miller Electric TM-353E manual Operation, Controls

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SECTION 4 – OPERATION

4-1. Controls

7

8

 

9

6

10

 

11

 

12

5

 

 

13

4

 

3

 

14

2

1

15

1 Ammeter

See Section 4-3.

2Voltmeter See Section 4-3.

3High Frequency Switch

See Section 4-11.

4Output (Contactor) Switch See Section 4-8.

5Spot Time Switch And Control (Optional)

See Section 4-5.

6 Preflow Time Control (Optional)

See Section 4-12.

7 AC Balance Control

See Section 4-6.

8 Crater Time Control And Switch

See Section 4-4.

9Amperage Adjustment Control And Switch

See Section 4-7.

10 Arc Force (Dig) Switch And Control

See Section 4-9.

11 Postflow Time Control

See Section 4-10.

12High Temperature Shutdown Light (CE Models Only)

Lights when unit overheats and shuts down (see Section 3-3).

13 Power Switch And Pilot Light

Use switch to turn unit and light On and Off.

14Output Selector Switch See Section 4-2.

15High Frequency Control

See Section 4-11.

Ref. ST-117 264-F / Ref. ST-154 795-C

Syncrowave 250

TM-353 Page 13

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Contents SyncrowaveR Table of Contents Declaration of Conformity For European Community CE Products Page Symbol Usage Safety Precautions for ServicingMarks a special safety message Servicing HazardsAbout Pacemakers EMF InformationDefinitions + + +Rating Label For CE Products ISO/IECSome symbols are found only on CE products Symbols And DefinitionsSpecifications InstallationVolt-Ampere Curves 220 230 260 380 415 460Overheating Duty Cycle And Overheating60% Duty Cycle At 200 Amperes Movement Location And Airflow Dimensions And WeightsSelecting a Location Tipping Be careful when placing or moving unit over uneven surfacesWeld Output Terminals And Selecting Cable Sizes ARC Welding can cause Electromagnetic InterferenceRemote 14 Receptacle Turn Off power before connecting to receptacleVolts AC Duplex Receptacle And Shielding Gas Connections SocketAll values calculated at 60% duty cycle Electrical Service GuideCheck label inside your unit- only one label is on unit Placing Jumper Links And Connecting Input PowerControls OperationMeters Output Selector SwitchApplication Crater Time ControlsSpot Time Controls Balance Control AC Gtaw Setting Output WaveformsAC Balance Control Output Contactor Control Switch Amperage Adjustment ControlsFor AC And DC Smaw Welding Arc ControlsPostflow Time Control Preflow Time Control Optional High Frequency ControlsSCR Theory of OperationHD1 Troubleshooting Table TroubleshootingNecessary parts Dition of contacts. Replace CR5 if necessary Contacts. Replace CR2 if necessary Troubleshooting Circuit Diagram For Welding Power Source HD1 location See -1 forV24 D, EGnd Waveforms For SectionAC Output, 100 Amperes, 24 Volts AC Re- sistive Load Control Board PC1 Testing Information Use With Section Reference for gate pulse to SCR4 RC54 Not used Control Board PC1 Test Point ValuesReceptacle Pin Value Remote Board PC2 Testing Information Use With Section RC3 Meter Calibration Input Voltage Labels And Connections Routine Maintenance MaintenanceMonths Circuit Breaker CB1Fuses F1 And F2 Adjusting Spark GapsTurn Off power before adjusting spark gaps High Frequency HF Welding Processes Using HFSources Of HF Radiation From Incorrect Installation Correct Installation Model Serial Or Style Number Circuit Diagram Wiring Diagram Electrical DiagramsSC-114 SC-120 SC-121 SC-124 SC-124 785-B SC-132 697-A SC-137 SC-135 SC-142 SC-148 SC-154 649-C SC-178 SC-179 303-A SC-181 109-E SC-188 161-A Syncrowave TM-353 TM-353 SD-188 162-A TM-353 SD-187 644 1 TM-353 SD-187 644 2 SA-121 SA-044 725-C TM-353 Description Main Assembly Parts ListPLG51 114 BASE, Prior to KE727074 170 Panel, Front w/Components Panel, Front w/ Components Rectifier, Si Diode -1 Item Panel, Mtg Components -1 Item Control Panel, Lower Front 126 Capacitor ASSEMBLY, Eff w/JK537589 thru JK690986 C14 124 COIL, HF coupling Eff w/JK572898 thru KF959378 174 Optional Equipment Page Miller