Miller Electric TM-353E manual Safety Precautions for Servicing, Symbol Usage, Servicing Hazards

Page 5

SECTION 1 – SAFETY PRECAUTIONS FOR SERVICING

safety_stm1 4/95

1-1. Symbol Usage

Means Warning! Watch Out! There are possible hazards with this procedure! The possible hazards are shown in the adjoining symbols.

YMarks a special safety message.

.Means NOTE; not safety related.

This group of symbols means Warning! Watch Out! possible ELECTRIC SHOCK, MOVING PARTS, and HOT PARTS hazards. Consult symbols and related instructions below for necessary actions to avoid the hazards.

1-2. Servicing Hazards

WARNING

The symbols shown below are used throughout this manual to call attention to and identify possible hazards. When you see the symbol, watch out, and follow the related instructions to avoid the hazard.

Only qualified persons should service, test, maintain, and repair this unit.

During servicing, keep everybody, especially children, away.

ELECTRIC SHOCK can kill.

1.Do not touch live electrical parts.

2.Stop engine or turn OFF welding power source and wire feeder, and disconnect and lockout input power using line disconnect switch, circuit breakers, or by removing plug from receptacle before servicing unless the procedure specifically requires an energized unit.

3.Insulate yourself from ground by standing or

working on dry insulating mats big enough to prevent contact with the ground.

4.Do not leave live unit unattended.

5.When testing a live unit, use the one-hand method. Do not put both hands inside unit. Keep one hand free.

6.Disconnect input power conductors from

deenergized supply line BEFORE moving a welding power source.

SIGNIFICANT DC VOLTAGE exists after removal of input power on inverters.

7.Turn Off inverter, disconnect input power, and discharge input capacitors according to instructions in Maintenance Section before touching any parts.

STATIC ELECTRICITY can damage parts on circuit boards.

1.Put on grounded wrist strap BEFORE handling boards or parts.

2.Use proper static-proof bags to store, move, or ship PC boards.

FIRE OR EXPLOSION can result from placing unit on, over, or near combustible surfaces.

1. Do not place unit on, over, or near combustible surfaces.

2. Do not service unit near flammables.

FLYING PIECES OF METAL or DIRT can injure eyes.

1.Wear safety glasses with side shields or face shield during servicing.

2.Be careful not to short metal tools, parts, or wires together during testing and servicing.

HOT PARTS can cause severe burns.

1.Do not touch hot parts bare handed.

2.Allow cooling period before servicing welding gun or torch.

EXPLODING PARTS can cause injury.

1.Failed parts can explode or cause other parts to explode when power is applied to inverters.

2.Always wear a face shield and long sleeves when servicing inverters.

ELECTRIC SHOCK HAZARD from incorrect use of test equipment.

1.Turn Off welding power source and wire feeder or stop engine before making or changing meter lead connections.

2.At least one meter lead should be a self-retaining spring clip such as an alligator clamp.

3.Read instructions for test equipment.

HIGH-FREQUENCY RADIATION can interfere with radio navigation, safety

services, computers, and communications equipment.

1.Have only qualified persons familiar with electronic equipment perform this installation.

2.The user is responsible for having a qualified electrician promptly correct any interference problem resulting from the installation.

3.If notified by the FCC about interference, stop using the equipment at once.

4.Have the installation regularly checked and maintained.

5.Keep high-frequency source doors and panels tightly shut, keep spark gaps at correct setting, and use grounding and shielding to minimize the possibility of interference.

Syncrowave 250

TM-353 Page 1

Image 5
Contents SyncrowaveR Table of Contents Declaration of Conformity For European Community CE Products Page Symbol Usage Safety Precautions for ServicingMarks a special safety message Servicing HazardsAbout Pacemakers EMF InformationDefinitions + + +Rating Label For CE Products ISO/IECSome symbols are found only on CE products Symbols And DefinitionsSpecifications InstallationVolt-Ampere Curves 220 230 260 380 415 460Overheating Duty Cycle And Overheating60% Duty Cycle At 200 Amperes Movement Location And Airflow Dimensions And WeightsSelecting a Location Tipping Be careful when placing or moving unit over uneven surfacesWeld Output Terminals And Selecting Cable Sizes ARC Welding can cause Electromagnetic InterferenceRemote 14 Receptacle Turn Off power before connecting to receptacleVolts AC Duplex Receptacle And Shielding Gas Connections SocketAll values calculated at 60% duty cycle Electrical Service GuideCheck label inside your unit- only one label is on unit Placing Jumper Links And Connecting Input PowerControls OperationMeters Output Selector SwitchApplication Crater Time ControlsSpot Time Controls Balance Control AC Gtaw Setting Output WaveformsAC Balance Control Output Contactor Control Switch Amperage Adjustment ControlsFor AC And DC Smaw Welding Arc ControlsPostflow Time Control Preflow Time Control Optional High Frequency ControlsSCR Theory of OperationHD1 Troubleshooting Table TroubleshootingNecessary parts Dition of contacts. Replace CR5 if necessary Contacts. Replace CR2 if necessary Troubleshooting Circuit Diagram For Welding Power Source HD1 location See -1 forV24 D, EGnd Waveforms For SectionAC Output, 100 Amperes, 24 Volts AC Re- sistive Load Control Board PC1 Testing Information Use With Section Reference for gate pulse to SCR4 RC54 Not used Control Board PC1 Test Point ValuesReceptacle Pin Value Remote Board PC2 Testing Information Use With Section RC3 Meter Calibration Input Voltage Labels And Connections Routine Maintenance MaintenanceMonths Circuit Breaker CB1Fuses F1 And F2 Adjusting Spark GapsTurn Off power before adjusting spark gaps High Frequency HF Welding Processes Using HFSources Of HF Radiation From Incorrect Installation Correct Installation Model Serial Or Style Number Circuit Diagram Wiring Diagram Electrical DiagramsSC-114 SC-120 SC-121 SC-124 SC-124 785-B SC-132 697-A SC-137 SC-135 SC-142 SC-148 SC-154 649-C SC-178 SC-179 303-A SC-181 109-E SC-188 161-A Syncrowave TM-353 TM-353 SD-188 162-A TM-353 SD-187 644 1 TM-353 SD-187 644 2 SA-121 SA-044 725-C TM-353 Description Main Assembly Parts ListPLG51 114 BASE, Prior to KE727074 170 Panel, Front w/Components Panel, Front w/ Components Rectifier, Si Diode -1 Item Panel, Mtg Components -1 Item Control Panel, Lower Front 126 Capacitor ASSEMBLY, Eff w/JK537589 thru JK690986 C14 124 COIL, HF coupling Eff w/JK572898 thru KF959378 174 Optional Equipment Page Miller