Miller Electric TM-353E manual Dition of contacts. Replace CR5 if necessary

Page 28

Trouble

Remedy

 

 

 

 

No high frequency at spark gaps G.

Check position of High Frequency switch S2 (see Section 4-11).

 

 

 

Place Output (Contactor) switch S3 in Remote position and be sure remote control is connected to

 

Remote receptacle RC1 (see Section 3-8).

 

 

 

Check circuit breaker CB1, and reset if open (see Section 7-2).

 

 

 

Check fuse F1 in rectifier SR2 circuit, and replace if necessary.

 

 

 

Check coil voltage and connections of contactor control relay CR1. Check continuity of coil and con-

 

dition of contacts. Replace CR1 if necessary.

 

 

 

Check coil voltage and connections of contactor control relay CR5. Check continuity of coil and con-

 

dition of contacts. Replace CR5 if necessary.

 

 

 

Check spark gaps G, and readjust if necessary (see Section 7-4).

 

 

 

Check resistance and connections of High Frequency Intensity control R13; R13 is 1.5 ohms ± 10%.

 

Replace R1 if necessary.

 

 

 

Check capacitor C4 for a short or open, and check for proper connections. Replace C4 if necessary.

 

 

 

Check transformer T2 for signs of winding failure. Check continuity across windings, and check for

 

proper connections. Check secondary voltages. Replace T2 if necessary.

 

 

 

Check coupling coil T3 for signs of winding failure. Check continuity across windings, and check for

 

proper connections. Replace T3 if necessary.

 

 

 

Check control board PC1 and connections, and replace if necessary.

 

 

No preflow time (optional).

Place Output (Contactor) switch S3 in Remote position and be sure remote control is connected to

 

Remote receptacle RC1 (see Section 3-8).

 

 

 

Check position of Preflow Time control R12.

 

 

 

Check continuity of Preflow Time switch S9. Check condition of contacts. Repair or replace S9 if nec-

 

essary.

 

 

 

Remove jumper link 1 on terminal strip 1T.

 

 

 

Check optional preflow timer board TD3, and replace if necessary.

 

 

Optional spot timer relay TD2 does not

Place Spot Time switch S8 in the On position.

time out.

 

 

 

 

Remove jumper link 2 from terminal strip 1T.

 

 

 

Place Spot Time control R10 in desired position.

 

 

 

Check coil voltage and connections of spot timer relay TD2. Check continuity of coil and condition of

 

contacts. Replace TD2 if necessary.

 

 

 

Check coil voltage and connections of control relay CR3. Check continuity of coil and condition of

 

contacts. Replace CR3 if necessary.

 

 

 

Check coil voltage and connections of control relay CR1. Check continuity of coil and condition of

 

contacts. Replace CR1 if necessary.

 

 

Postflow timer does not time out.

Check position of Postflow Time control setting (see Section 4-10).

 

 

 

Check Control relay CR5 contacts 2 and 5 for proper operation. Replace CR5 if necessary.

 

 

 

Check coil voltage and connections of gas valve GS1. Check continuity of coils. Replace GS1 if nec-

 

essary.

 

 

 

Check input voltage and connections to Postflow timer board TD1. Check continuity of contacts. Re-

 

place TD1 if necessary.

 

 

 

Check control board PC1 and connections, and replace if necessary.

 

 

No postflow time.

Check position of Postflow Time control setting (see Section 4-10).

 

 

 

Place Output(Contactor) switch S3 in the Remote position, and connect a remote control to recep-

 

tacle RC1 according to Section 3-8.

 

 

 

Check coil voltage and connections of control relay CR5. Check continuity of coil and condition of

 

contacts. Replace CR5 if necessary.

 

 

 

Check coil voltage and connections of gas valve GS1. Check continuity of coils. Replace GS1 if nec-

 

essary.

 

 

 

Check input voltage and connections to Postflow timer board TD1. Check continuity of contacts. Re-

 

place TD1 if necessary.

 

 

 

Check control board PC1 and connections, and replace if necessary.

 

 

No gas flow.

Place Output(Contactor) switch S3 in the Remote position, and connect a remote control to recep-

 

tacle RC1 according to Section 3-8.

 

 

 

Check circuit breaker CB1, and reset if open (see Section 7-2).

 

 

TM-353 Page 24

Syncrowave 250

Image 28
Contents SyncrowaveR Table of Contents Declaration of Conformity For European Community CE Products Page Safety Precautions for Servicing Symbol UsageMarks a special safety message Servicing HazardsEMF Information About Pacemakers+ + + DefinitionsISO/IEC Rating Label For CE ProductsSymbols And Definitions Some symbols are found only on CE productsInstallation SpecificationsVolt-Ampere Curves 220 230 260 380 415 46060% Duty Cycle At 200 Amperes Duty Cycle And OverheatingOverheating Selecting a Location Dimensions And WeightsMovement Location And Airflow Be careful when placing or moving unit over uneven surfaces TippingWeld Output Terminals And Selecting Cable Sizes ARC Welding can cause Electromagnetic InterferenceTurn Off power before connecting to receptacle Remote 14 ReceptacleVolts AC Duplex Receptacle And Shielding Gas Connections SocketElectrical Service Guide All values calculated at 60% duty cyclePlacing Jumper Links And Connecting Input Power Check label inside your unit- only one label is on unitOperation ControlsOutput Selector Switch MetersSpot Time Controls Crater Time ControlsApplication AC Balance Control Setting Output WaveformsBalance Control AC Gtaw Amperage Adjustment Controls Output Contactor Control SwitchPostflow Time Control Arc ControlsFor AC And DC Smaw Welding High Frequency Controls Preflow Time Control OptionalTheory of Operation SCRHD1 Troubleshooting Troubleshooting TableNecessary parts Dition of contacts. Replace CR5 if necessary Contacts. Replace CR2 if necessary Troubleshooting Circuit Diagram For Welding Power Source See -1 for HD1 locationV24 D, EWaveforms For Section GndAC Output, 100 Amperes, 24 Volts AC Re- sistive Load Control Board PC1 Testing Information Use With Section Control Board PC1 Test Point Values Reference for gate pulse to SCR4 RC54 Not usedReceptacle Pin Value Remote Board PC2 Testing Information Use With Section RC3 Meter Calibration Input Voltage Labels And Connections Maintenance Routine MaintenanceMonths Circuit Breaker CB1Turn Off power before adjusting spark gaps Adjusting Spark GapsFuses F1 And F2 Sources Of HF Radiation From Incorrect Installation Welding Processes Using HFHigh Frequency HF Correct Installation Electrical Diagrams Model Serial Or Style Number Circuit Diagram Wiring DiagramSC-114 SC-120 SC-121 SC-124 SC-124 785-B SC-132 697-A SC-137 SC-135 SC-142 SC-148 SC-154 649-C SC-178 SC-179 303-A SC-181 109-E SC-188 161-A Syncrowave TM-353 TM-353 SD-188 162-A TM-353 SD-187 644 1 TM-353 SD-187 644 2 SA-121 SA-044 725-C TM-353 Description Parts List Main AssemblyPLG51 114 BASE, Prior to KE727074 170 Panel, Front w/Components Panel, Front w/ Components Rectifier, Si Diode -1 Item Panel, Mtg Components -1 Item Control Panel, Lower Front 126 Capacitor ASSEMBLY, Eff w/JK537589 thru JK690986 C14 124 COIL, HF coupling Eff w/JK572898 thru KF959378 174 Optional Equipment Page Miller